INRBINSenior EngineerAssistant Manager- Process plannerNaPMFC4

The purpose of this position is to translate deployed strategy and business objectives from customers and stakeholders into operational excellence by enhancing value stream efficiency and effectiveness through innovative technical solutions on existing processes and MAEs while also administering the IPN lead plant functions as applicable.

Capacity and process Development

Plan and assess the gap implement & continually develop a manufacturing value addition flow with resources and innovative solutions (E.g. process change CT reduction etc.) to meet technical capacity and customer requirements. Initiate change note for Tg rationalization projects to IE and Union

Plant Manufacturing Capacity / Capability - TEK CpK Ergo safety compliance to meet customer requirements.

Value stream Planning

Assess internal & external requirements (e.g. BU Plant VS BP customer) true north and VS vision support in developing future state VSD with focus topics collaborate with Cross Functional stake holders to identify drive and implement projects to improve Value stream efficiency & achieve operational excellence.

Delivery performance TRLT MAE Utilization

Management of Production Processes

Implement customer specific and product requirements establish/develop the processes (e.g. CpK study PPAP routing & ROS etc) controls to manage processes (e.g. FMEA BBM process compass WI etc) methods to track & monitor customer requirements reaction to non-conforming parts to ensure defect free products.

Process Maturity Improvement

Cost Management and contingency planning

Estimate & propose budgets for planning periods to run operations fulfil demands and execute development projects. Plan and implement VAO cost reduction projects to meet cost/pc. targets at VS level. Develop and implement actions & validate contingency plans to evaluate risk and ensure business continuity.

Cost/pc - VAO targets

IPN functions

Administer IPN lead plant functions - present focus projects assess and oversee volume allocation TEK and ECR for -ordinate PPR meetings with IPN management Collaborate with controlling to determine and allocate cost to IPN.

Adherence to IPN guidelines and target achievement

Problem Solving

Initiate and execute solution to complex problem independently to improve VS performance. Contribute innovative solutions to Purchase organization for improve Material cost reduction projects (e.g MATATHON). Develop competencies at shopfloor on processes to promote problem solving using DOE (e.g. Shainin)

No. of Implemented projects (shainin MAT)

Audit and Assessments

Ensure successful completion of audit for Sub VS as per process landscape: IATF PS/QMM1 internal and other external audits like customer audits extended work bench.

Conformance to Audits (internal & External) No. of nonconformity

Change Initiatives & project Management

Implement approved projects in collaboration with VSO to improve VS Efficiency and effectiveness. Develop project charter and project management plan coordinate drive and implement project plan in collaboration with cross functional teams to enable business growth.

No. of breakthrough projects implemented (design/process innovation)

Facilitator for I4.0 or RPP

Facilitate ideation and implementation of digital / RPP projects in the Value Stream in co-ordination with VSO members to achieve the digital as well as cost reduction / saving targets for the VS.

Adherence to digital / cost targets

Qualifications :

• Graduate in Engineering - Mech EEE ECE or IP
• Certification in Statistical tools Data Analytics Agile methodology (desirable)
• Certification in Quality Management (Shainin HEP 6 sigma)
• 7-10 years in Process planning activities in Auto component industry.
• Hands on experience in Core processes Like Honing Grinding lapping Torquing ECM Cleaning laser technology etc.

Additional Information :

Knowledge

• Competent knowledge in Manufacturing process Assembly & Testing techniques Measuring & Testing equipments Honing grinding shot peening Torquing ECM cleaning laser technology etc.
• Competent knowledge in IE techniques GD&T Basic knowledge of SAP (PP module)
• Advanced knowledge in Statutory Organization Regulations Product liability Compliance & Risk Management
• Advance knowledge of IPN standards and tools (e.g PVA Triad view). Production monitoring system (MES MAS i4.0 solutions) Advance knowledge in Data analytics & Data Visualization (Power BI Tableau

Functional Skills

• Competent in the use of AIAG Core tools - PFMEA Control Plan WI Engineering change management
• Competent in Statistical evaluation tools & Advance skill of Problem Solving - Shainin (Apprentice/Journeymen) 8D 6 sigma
• Competent Skill in troubleshooting in operating key machines & test equipment
• Advance skill in Agile Methodology Speed week Coach
• Advance skills in using myMeasure (Bosch internal tools)

Remote Work :

No

Employment Type :

Full-time