Advanced Manufacturing Engineer – Laser Processing
Somerset, NJ - USA
Job Summary
Position Overview:
We are seeking an experienced Advanced Manufacturing Engineer specializing in laser processing technologies including laser cutting and marking to support high-volume manufacturing. This role is responsible for developing industrializing and optimizing laser-based processes to ensure precision repeatability throughput and quality. The ideal candidate brings strong hands-on expertise in laser-material interaction process development and equipment integration along with a proven ability to scale processes from development through production. This position plays a critical role in new product introduction (NPI) process validation and continuous improvement of manufacturing operations.
Key Responsibilities:
- Develop and optimize laser cutting and marking processes across a range of materials
- Define and refine laser process parameters (power speed frequency focus assist gases)
- Lead equipment selection specification and commissioning including FAT/SAT
- Integrate laser systems into automated manufacturing environments
- Design and implement precision fixtures and tooling
- Establish process documentation including work instructions and control plans
- Define and implement inspection methods for laser features
- Apply DOE SPC and Six Sigma tools to improve process capability
- Support process validation (IQ/OQ/PQ)
- Lead projects from concept through production launch
- Collaborate with R&D Design Engineering Quality and Operations
- Ensure compliance with laser safety standards and OSHA requirements
- Drive continuous improvement initiatives
- Evaluate emerging laser technologies
Qualifications:
- Bachelors degree in Mechanical Engineering Manufacturing Engineering Physics or related field
- 510 years of experience in laser processing within manufacturing
- Strong understanding of laser-material interactions
- Experience with laser systems (fiber CO2 UV preferred)
- Proven ability to scale production processes
- Experience with process optimization troubleshooting and defect analysis
- Familiarity with automation systems robotics motion control and vision systems
- Experience designing tooling and fixtures using SolidWorks.
- Strong analytical skills including DOE SPC and structured problem solving
- Knowledge of quality systems and validation practices
- Understanding of laser safety standards
- Strong communication and cross-functional collaboration skills
- Experience in high-volume or high-precision manufacturing preferred
- Lean Manufacturing or Six Sigma certification is a plus
About CompoSecure CompoSecure a GPGI business (NYSE: GPGI) is the leading manufacturer of Premium Metal Payment Cards and also offers best-in-class Authentication and Digital Asset solutions. The Companys offerings combine elegance simplicity and security to deliver exceptional experiences and peace of mind enabling trust for millions of people around the more information please visitand.
We offer a comprehensive benefits package designed to support your health financial well-being and work-life balance including medical prescription dental and vision coverage; FSA/HSA options; company-paid life and disability insurance; 401(k) with company match; paid time off (PTO) and holidays; annual bonus opportunities; an employee assistance program (EAP); and opportunities for career growth and advancement.
Additional details will be provided during the hiring process.
CompoSecure is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race color religion sex or national origin. We are also an equal opportunity employer of individuals with disabilities and protected veterans.
Please note: CompoSecure does not accept unsolicited resumes from staffing agencies or third-party recruiters. Any unsolicited resumes sent to CompoSecure including to our employees will become the property of CompoSecure and may be used without any obligation to pay referral or placement fees. Any agency or recruiter seeking to work with CompoSecures Talent Acquisition Team should contact our team directly by sending an email to .
Required Experience:
IC
About Company
CompoSecure designs and manufacturers high-end metal payment cards & secure authentication solution for banks, fintechs, and other businesses around the world.