Process Engineer

The Process Engineeris responsible fordesigning developing implementing and continuously improving manufacturing processes that deliver world-class safety quality productivity and cost performance in a high-volume automotive manufacturing environment. This role partners closely with Production Quality Maintenance and Engineering teams to support new product launches automation initiatives robotics integration PLC-controlled equipment process validation and continuous improvement projects while ensuring compliance with IATF 16949 VDA 6.3 and customer-specific requirements.

The Process Engineer is expected to troubleshoot andoptimizeautomated manufacturing systems including PLCs industrial robots vision systems sensors and assembly equipment to maximize equipment reliability process capability and operational efficiency. Using data-driven problem solving Lean Manufacturing and Six Sigma methodologies this role drives sustainable process improvements reduces manufacturing costs and supports operational excellence throughout the product lifecycle.

Key Responsibilities

• Develop implement andoptimizemanufacturing processes

• Analyze production data and implement corrective actions

• Support APQP deliverables (Process Flow PFMEA Control Plan)

• Maintain process documentation (work instructions SOPs)

• Collaborate with Quality Production and Maintenance teams

• Support new equipment installation and process improvements

• Monitor process KPIs (scrap yield cycle time)

• Participate in audits and compliance activities

• Support training and development of operators

Qualifications

• Bachelors degree in mechanical Industrial or Manufacturing Engineering

• Knowledge in PLC (Allen Bradley / Keyence)

• Knowledge in Keyence Cameras and Scanner systems

• Knowledge in 6 Axis Kuka Robots and AI vision systems is preferred

• 35 years of experience in automotive manufacturing preferred

• Knowledge of Lean Six Sigma and continuous improvement methodologies

• Experience with APQP PFMEA Control Plans SPC and MSA

• Strong problem-solving and analytical skills

Physical Demands

• Ability to stand walk and move around the manufacturing floor for extended periods

• Occasional lifting up to 25lbs

• Manual dexterity for tools and equipment

• Ability to wear PPE (safety glasses gloves steel-toe boots)

Safety Requirements

• Follow all EHS and OSHA safety protocols

• Participate in safety training and emergency drills

• Adhere to Lockout/Tagout (LOTO) procedures

• Maintain safe and hazard-free work environment

Individual Contributor Competencies

Collaborates:Works effectively across functions to achieve common goals.Build strong relationships with stakeholders

Nimble Learning:Quickly adapts to change and learns new skills.Apply new knowledge to improve performance

Thinks Like an Owner:Takes accountability for results and process performance.Make decisions with cost quality and efficiency in mind