Process Engineer – High Purity Rare Earth Oxide Powder Purification & Manufacturing
Santa Clara County, CA - USA
Job Summary
Who We Are
Applied Materials is a global leader in materials engineering solutions used to produce virtually every new chip and advanced display in the world. We design build and service cutting-edge equipment that helps our customers manufacture display and semiconductor chips the brains of devices we use every day. As the foundation of the global electronics industry Applied enables the exciting technologies that literally connect our world like AI and IoT. If you want to push the boundaries of materials science and engineering to create next generation technology join us to deliver material innovation that changes the world.
What We Offer
Salary:
$147000.00 - $202500.00Location:
Santa ClaraCAYoull benefit from a supportive work culture that encourages you to learn develop and grow your career as you take on challenges and drive innovative solutions for our customers. We empower our team to push the boundaries of what is possiblewhile learning every day in a supportive leading global company. Visit our Careers website to learn more.
At Applied Materials we care about the health and wellbeing of our employees. Were committed to providing programs and support that encourage personal and professional growth and care for you at work at home or wherever you may go. Learn more about our benefits.
As a Process Engineer youll play a crucial role in designing and optimizing manufacturing processes for display and semiconductor manufacturing technologies. You will collect and analyze data perform hardware characterization and troubleshoot engineering issues. Youll also measure film properties generate technical documentation and engage with customers to resolve concerns. Process Engineers collaborate with vendors and suppliers and become familiar with implementing new technologies and products. You will experiment learn and collaborate with some of the brightest minds in the semiconductor and display industries partnering with our globally recognized R&D teams on state-of-the-art research and development projects.Our Team
The Materials Center of Excellence (MCOE) team is responsible for developing and productization of chamber materials and critical components to enable Applied Material Customers to modify materials at atomic levels on the industrial scale with world class productivity and yield. To achieve this we employ some of the best brightest and most talented people in the world who work together as part of winning team delivering results.
The Opportunity
This role supports development scaleup and manufacturing control of highpurity ceramic and rareearth oxide powders spanning aqueous precipitation through calcination and final particle classification. The position is highly visible within MCOE and directly impacts contamination control defectivity and yield performance for semiconductor hardware.
What Youll Do
Lead wet chemical powder manufacturing processes including controlled precipitation redox chemistry washing filtration drying and calcination
Drive purity particle size distribution (PSD) morphology and agglomeration control across multiple product streams
Scale processes from lab to pilot to highvolume manufacturing including equipment qualification and production ramp
Establish process windows QA/QC checkpoints SPC and control plans to ensure longterm production consistency
Partner with suppliers to manage feedstock variability and product quality
Conduct failure analysis and rootcause investigations tied to particledriven defects and downstream hardware performance
Define and align product specifications guardrails and measurement methodologies with application requirements
Support capacity expansion and new material introductions (e.g. yttrium terbium and other rare earth elements)
Key Qualifications
B.S. M.S. or Ph.D. in Chemical Engineering Materials Science or related field (Masters or Ph.D. preferred)
510 years of experience in powder ceramics wet chemical or specialty materials manufacturing
Handson experience with highpurity materials and contaminationsensitive environments
Demonstrated success scaling chemical or materials processes from development into manufacturing
Develop plan and execute material engineering projects for a range of projects
Design collect data analyze and compile reports on significantly complex materials engineering experiments
Assess the technical trade-offs compared to cost trade-offs
Define and validate material measurement/analytical techniques. Train engineers on the techniques and guide them in the interpretation of the data
Define and implement new methodologies define and apply new technologies and/or troubleshoot and resolve significantly complex materials engineering issues/problems for a range of products
Interact with key customers to resolve significantly complex engineering issues for a range of products to address our customers High Value Problems (HVPs)
Generate internal and external documentation for products presentations technical reports for integrated products and generate engineering specifications
Functional Knowledge
Aqueous chemistry and precipitation kinetics (nucleation and growth control)
Powder separation and purification methods (filtration centrifugation washing)
Calcination and thermal processing of oxide materials (rotary kiln belt furnace)
Particle and materials characterization: PSD BET SEM ICPMS XRD
Statistical process control process consistency and manufacturing scaleup
Leadership
Leads complex technical problems with a structured systemslevel approach
Owns outcomes and drives execution from concept through stable production
Influences crossfunctional teams spanning R&D manufacturing quality and suppliers
Problem Solving
Strong rootcause analysis skills applied to particledriven defects and contamination issues
Datadriven decision making in ambiguous highimpact environments
Impact
Impacts product performance yield supplier strategy and capacity planning by ensuring robust scalable rare earth powder supply to enableApplied Materials next generation semiconductor equipment
Additional Information
Time Type:
Full timeEmployee Type:
Assignee / RegularTravel:
Yes 20% of the TimeRelocation Eligible:
YesThe salary offered to a selected candidate will be based on multiple factors including location hire grade job-related knowledge skills experience and with consideration of internal equity of our current team addition to a comprehensive benefits package candidates may be eligible for other forms of compensation such as participation in a bonus and a stock award program as applicable.
For all sales roles the posted salary range is the Target Total Cash (TTC) range for the role which is the sum of base salary and target bonus amount at 100% goal achievement.
Applied Materials is an Equal Opportunity Employer. Qualified applicants will receive consideration for employment without regard to race color national origin citizenship ancestry religion creed sex sexual orientation gender identity age disability veteran or military status or any other basis prohibited by law.
Required Experience:
IC
About Company
Applied Materials, Inc. is the global leader in materials engineering solutions for the semiconductor, flat panel display and solar photovoltaic (PV) industries.