Senior Design Lead Casting, CAD Software

Role: Senior Design Lead (Casting CAD Software)
Location: Raymond OH
Employment Type: Contract

Position Overview

The Senior Design Lead will be responsible for the end-to-end design development and validation of suspension and steering components for automotive programs. This role requires strong technical expertise in CAD modeling casting design principles and chassis systems with a focus on delivering high-quality designs that meet performance cost manufacturability and timing requirements. The engineer will collaborate closely with cross-functional teams-including test engineers suppliers manufacturing and program management-to ensure successful product development and launch.

Key Responsibilities

• Design & Development
  • Lead the design of suspension and steering components including cast forged and machined parts.
  • Create detailed 3D models and 2D drawings using CATIA V5 in alignment with company design standards.
  • Apply casting design principles GD&T tolerance stack-ups and DFM/DFA considerations.
  • Drive feasibility studies concept development and technical evaluations for new and existing components.
• Technical Analysis & Problem Solving
  • Collaborate with test engineers to analyze performance test results and validate component integrity.
  • Work with suppliers to review manufacturing processes tooling feasibility and design issues.
  • Troubleshoot and resolve technical challenges related to material selection manufacturability strength durability and vehicle integration.
  • Support root-cause analysis and corrective actions during development and testing phases.
• Cross-Functional Collaboration
  • Coordinate with internal and external stakeholders to maintain alignment with program objectives.
  • Communicate design changes issues and project updates clearly and effectively.
  • Support release engineers manufacturing teams and quality teams throughout the development cycle.
• Project & Schedule Management
  • Manage multiple projects in parallel while balancing priorities and meeting aggressive development schedules.
  • Ensure all design deliverables are completed on time including 3D models drawings BOMs and engineering documents.
  • Review and ensure compliance with engineering specifications regulatory requirements and company standards.

Required Qualifications

• Bachelors or Masters degree in Mechanical Engineering Automotive Engineering or a related engineering discipline.
• Strong CATIA proficiency with hands-on experience in solid modeling surface modeling and detailed drafting.
• Proven experience in chassis suspension or steering component design.
• Working knowledge of casting forging and machining manufacturing processes.
• Ability to interpret and apply GD&T dimensional accuracy and engineering standards.
• Strong teamwork communication and organizational skills.
• Valid Ohio drivers license required due to vehicle evaluation activities.