PF Process (Shift CRO Klin & Coal Mill)

Raipur - India

Monthly Salary: Not Disclosed

Posted on: 30+ days ago

Vacancies: 1 Vacancy

Job Summary

Job Purpose

Work Location: Rawan Cement Works

Job Band: 11

Designation: Officer / Engineer / Senior Officer / Senior Engineer / Assistant Manager

Education: Diploma in Chemical/Diploma in Cement Tech/BE/BTech Chemical

Minium Experience Required: 6 Years and above

Supervise & monitor to ensure running of Kiln operations without any trouble at optimized cost with defined parameter for uninterrupted plant production and quality.

Job Context & Major Challenges

Job Context:
UltraTech Cement Ltd. is the largest manufacturer of grey cement Ready Mix Concrete (RMC) and white cement in India. It is also one of the leading cement producers globally. The company has a consolidated capacity of 132.45 Million Tones Per Annum (MTPA) of grey cement. UltraTech Cement has 23 integrated plants 1 Clinkerization plant 27 grinding units and 7 bulk terminals post the Century merger. Its operations span across India UAE Bahrain Bangladesh and Sri Lanka.
UltraTech Rawan Cement plant started its Line 1 operation in early 90s with the capacity of 1 MTPA commissioned in March 1995 as Grasim Cement Unit. This was setup to capture the Eastern Cluster deficit March2013 Line 2 Clinkerization unit was commissioned along with clinker bulk loading facility currently consolidated capacity of Rawan Cement is 6.5 MTPA. Rawan Cement Works also has Captive Thermal Power Plant with a total capacity of 55 MW Waste Heat Recovery System with capacity of 20.4 MW and 10.8 MW Solar Power Plant. The plant has a state of art technology viz. Vertical Roller Mills from Loesch Germany for grinding limestone and coal Kiln and cooler from L&T/FLS Denmark Combi-Grinding Cement Mill with Roller Press from KHD Germany Finish Grinding Slag Grinding Roller Press from Krupp Polysius Germany Cross belt analyser from Gamma Metrics USA for on-line analysis of Limestone X-Ray analyser Cem Scanner from FLS Denmark.
As the largest cement producer in India we continually strive to play a key role in finding effective and responsible ways to preserve the environment - a Cement Sustainability Initiative. We as a company are committed to improving our sustainability footprint in the identified areas of waste management energy reduction water conservation biodiversity management afforestation and emission reduction which are relevant to the cement industry.

Major Challenges:
of Kiln & mill power consumption by improving mill output .
Compliance
of plant stoppages by conteneous monitoring Of Operational and quality data
of Specific heat consumption by operating plant in optimized mode with respect to productivity.

Key Result Areas

	KRA (Accountabilities) (Max 1325 Characters)	Supporting Actions (Max 1325 Characters)
KRA1	1) Operational management (Operation of Kiln to achieve the targeted production and quality).	operation parameters of all equipments in the beginning of the shift. abnormalities if any Inform PF process and site attendants for corrective actions 3. Continuously monitor process parameters of kiln and operate kiln operational parameters of Kiln in log book as per the specified timelines with remarks if any 5. Check quality parameters for operation of Kiln coal mill. 6. Inform PF/ SH for any major abnormality / breakdown 7. Perform Corrective action as per instructions of SH (Process) / HOD (process) 8. Coordinate with all service departments & communicate plan problems if any for corrective actions. 9. Record shift wise production of Kiln Inform SH / HOD (Process) for production at the end of the shift.
KRA2	2) Cost Control	consumption To avoid Idle running of the circuit operation by reduction in RPM cost along with Reduction in Stores & spares cost 3. Delivery Specific Heat Reduction and Reduction in Specific Heat consumption breakdown by early detection of abnormalities 5. Timely completion of kiln shut down activity.
KRA3	3) Continuous improvement	1. Increasing output rate 2. Reduction in breakdown Process trend analysis Field visit and observation Reducing abnormalities. 3. Compliance to SAP PM module for shutdown activities orders booking and history updation Improvement in productivity of Kiln by optimising the operations and consistency. 4. Improvement in productivity of Kiln by optimising the operations and consistency.
KRA4	4) Plant Availability: Plant Shutdown Check & Inspect the equipments during shutdown and carry out repair jobs at Preheater /Kiln / Decoloriser	equipment status before give shutdown of equipment. trial of all equipments in coordination with all service departments from CCR. 3. Follow and perform job instruction of PF/SH related to shutdown activity. 4. Carry out specific job with 100 % safety compliance during shutdown.
KRA5	5) SHE (Safety Health & Environment) along with Sustainability initiatives	Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area. Educating team about I know my job I know the hazards associated with my job and I applied control measures & I escalate to my senior among manpower deployed in sections/department manpower including peer WB & CL manpower Timely conducting scheduled SO round and reporting of accidents incidents and near misses on occurrences in the area of concern in system. To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP Active participation in safety training safety sub committees standard champions meeting and any safety event Ensure good housekeeping limited use of power no leakage of water oil air etc and reporting concerned if any abnormalities for corrective action Adhering of all safety precautions on the site and off the site Replicating good practice for saving environment for long run sustainability and creating awareness among manpower to save guard natural resources.
KRA6	6) System Management (Effective implementation of all IMS and other systems requirements through involvement for continuous improvement in plant working condition & quality standards).	To implement improvement project to reduce repetitive problems/breakdown or losses. Timely submission of Kaizen OPL Good to fine suggestion on system Developing and sustaining Model area in respective sections 100% active participation in respective KFA & GRT meetings and giving inputs related to bring new technology innovation and improvements towards productivity. Conduct awareness programmes down the level team To know about IMS and other systems requirement and documents for Non-Conformity in section during internal and external audits or assessments. Implementation of critical spares & consumable SOP without any defilement Identify & arrange rectification of leakage points/unsafe points along with monitor & take corrective action for emission levels.

Required Experience:

Chief

Job PurposeWork Location: Rawan Cement WorksJob Band: 11Designation: Officer / Engineer / Senior Officer / Senior Engineer / Assistant ManagerEducation: Diploma in Chemical/Diploma in Cement Tech/BE/BTech Chemical Minium Experience Required: 6 Years and aboveSupervise & monitor to ensure running of ...