Job Description Summary

Job Description

Roles and Responsibilities

1. Production Planning & Process Optimization:

• Oversee assembly line operations ensuring smooth workflow and minimal downtime.
• Optimize cycle time takt time and Overall Equipment Effectiveness (OEE) to enhance efficiency.
• Implement Standard Work procedures and ensure adherence to best practices.
• Collaborate with crossfunctional teams (Design Quality Supply Chain) to resolve production issues.

2. Lean Manufacturing & Continuous Improvement:

• Implement Lean Manufacturing principles to eliminate waste and improve process efficiency.
• Drive Kaizen 5S and Value Stream Mapping (VSM) initiatives.
• Apply Six Sigma methodologies (DMAIC DFSS) for defect reduction and process optimization.
• Conduct Root Cause Analysis (RCA) using 5 Whys Fishbone Diagram (Ishikawa) and FMEA.

3. Quality & Compliance:

• Ensure adherence to ISO 9001 IATF 16949 or other industry quality standards.
• Monitor critical quality parameters and implement corrective actions to minimize defects.
• Lead Process Failure Mode and Effects Analysis (PFMEA) to proactively address risks.
• Work closely with the Quality team to drive a ZeroDefect Culture in assembly operations.

4. Equipment & Tooling Management:

• Ensure proper maintenance and calibration of assembly line tools fixtures and automation equipment.
• Drive predictive and preventive maintenance programs to minimize downtime.
• Optimize workstation layouts using ergonomic and safety principles.

5. Safety & Regulatory Compliance:

• Ensure 100 compliance with safety regulations and company policies.
• Conduct safety audits risk assessments and implement mitigation plans.
• Promote LockoutTagout (LOTO) PPE compliance and ergonomic best practices.

6. Digital Manufacturing & Industry 4.0:

• Implement realtime production monitoring systems (MES IoT dashboards) for process control.
• Support automation initiatives robotics integration and digital work instructions.
• Utilize data analytics and visualization tools for process optimization.

7. Cost Reduction & Efficiency Enhancement:

• Identify and implement costsaving initiatives in materials labor and processes.
• Optimize inventory and reduce material waste using JustInTime (JIT) and Kanban systems.
• Conduct Time and Motion Studies to enhance efficiency and reduce bottlenecks.

8. Team Leadership & Training:

• Lead and mentor production teams to enhance technical skills and problemsolving capabilities.
• Conduct Lean & Six Sigma training for operators and engineers.
• Foster a culture of continuous improvement and employee engagement.

Required Qualifications and Skill

• Bachelors Degree in Electrical/Electronics and Communication Industrial or Manufacturing Engineering.
• 710 years of experience in assembly line production and process optimization.
• Strong knowledge of Lean Manufacturing Six Sigma and Quality Tools (SPC FMEA 8D RCA etc..
• Experience with automation digital manufacturing (MES IoT) and Industry 4.0 is a plus.
• Proficiency in ERP/MES systems AutoCAD and production planning tools.
• Strong analytical problemsolving and decisionmaking skills.
• Excellent leadership communication and crossfunctional collaboration abilities.

Desired Characteristics

• Strong oral and written English communication skills. Ability to document plan resources and execute productions.

Additional Information