ThinGauge Thermoform Design Engineer W2 Remote Job

Role: ThinGauge Thermoform Design Engineer

Location: Remote (Onsite flexibility may apply)

Start Date: Immediate availability

Job Type: Contract (C2C/W2)

Interview Mode: Phone/Video 

We are seeking a ThinGauge Thermoform Design Engineer to design lightweight thermoformed plastic components such as trays enclosures and packaging inserts. This role covers endtoend design of thermoformed parts and tooling from concept through production ensuring manufacturability and compliance with highvolume standards.

Key Responsibilities:

• Create detailed 3D CAD models and drawings

• Conduct feasibility and tolerance analyses for thingauge parts (<1.5 mm)

• Collaborate with manufacturing quality and supply chain teams

• Support tooling fabrication and validation with internal teams and toolmakers

• Ensure designs meet performance precision and quality requirements

Required Skills & Qualifications:

• Bachelors degree in Mechanical Engineering or related field

• 3 years of experience in thingauge thermoforming design

• Advanced proficiency in CAD (SolidWorks CATIA or equivalent)

• Strong knowledge of thermoforming processes (vacuum forming pressure forming)

• Familiarity with thermoplastic materials (ABS HIPS PETG PVC)

• Experience in tooling design DFM and highvolume production

• Competence in tolerance analysis and feasibility studies

• Strong communication and crossfunctional collaboration skills

Preferred Skills:

• Automotive or highvolume manufacturing experience

• Knowledge of lean/automated manufacturing processes

• Exposure to CAE/FEA simulation for thermoformed parts

• Familiarity with industry standards and testing protocols for plastics

Additional Information :

All your information will be kept confidential according to EEO guidelines.

Remote Work :

No

Employment Type :

Contract