Senior Ceramic Shell Process Manufacturing Engineer

Date Posted:

Country:

United States of America

Location:

US-NC-ASHEVILLE-330 330 Pratt Whitney Blvd PRATT WHITNEY

Position Role Type:

Onsite

U.S. Citizen U.S. Person or Immigration Status Requirements:

U.S. citizenship is required as only U.S. citizens are authorized to access information under this program/contract.

Security Clearance Type:

None/Not Required

Security Clearance Status:

Not Required

At RTX the worlds largest aerospace and defense company 185000 great minds are united by purpose and inspired to make a difference solving the worlds most complex problems. With our three market leading businesses world-class operations and investments in research and development we offer capabilities and opportunity no one else can. Together we push the boundaries of known science and find new ways to connect and protect our world.

Pratt & Whitney is a world leader in the design manufacture and service of aircraft engines and auxiliary power systems and has been revolutionizing modern flight for over 100 years. Join us and help shape the future of aerospace and defense.

Pratt & Whitney is investing at least $400 million through 2030 in a world-class turbine airfoil production facility in Asheville North Carolina. The new-square-foot facility will house an advanced casting foundry for the production of turbine airfoils as well as conducting machining coating and finishing of airfoils onsite. This state-of-the-art facility will also implement best-in-class manufacturing technologies and processes exemplifying industry 4.0 manufacturing principles and will complement existing turbine airfoil work that is done across Pratt & Whitneys facilities.

The Foundry Manufacturing Engineering team within the Asheville site is seeking an experienced and motivated Sr. Ceramic Process Manufacturing Engineer to support development and qualification of new processes to meet or exceed delivery and quality targets while assisting in manufacturing readiness for these processes at the Asheville NC site. The candidate must demonstrate technical project management interpersonal and team skills as well as strong communication skills and the ability to multi-task and adapt to changing business requirements.

*This position will be based on-site in Asheville.

What You Will Do:

• Lead development of shell systems supporting singlecrystal nickel alloys.
• Ensure shell integrity through mold preheat prime slurry rheology control backup coat permeability and autoclave dewax parameters specifically tuned for SX casting.
• Collaborate with solidification engineers to ensure shell compatibility with crystallographic requirements and withdrawal profiles.
• Plan and execute new shell line start up for single crystal airfoil casting process.
• Lead development of shell line production processes work instructions quality and regulatory requirements transitioning a proprietary shell line from the Hartford CT development laboratory and installing starting up debugging and launching a fully functional production shell line inside the Asheville facility.
• Develop and deploy standardized engineering practices processes tools and methods.
• Implement and execute engineering changes to meet customer and financial requirements.
• Ensure MRL (Manufacturing Readiness Level) of new processes aligns to program requirements as hardware transitions from development to production during launch and subsequent volume ramp by identifying and mitigating development program manufacturing risks.
• Pursue operational excellence as subject matter expert for foundry ceramic processes; Drive product cost reduction and ensure targets are achieved through data driven process improvements and deployment of new technologies.
• Develop and Mentor others through standard work best practices and risk mitigation.

Qualifications You Must Have:

• Bachelors degree in Ceramic Engineering Materials Science or Metallurgy specifically focused on investment casting shell systems for nickelbased superalloys. (Experience in structural ceramics glass refractories tile cement or noncasting-related ceramics will not be considered.)
• Minimum of 8 years of hands-on experience in aerospace investment casting of single-crystal or directionally solidified nickel superalloys.
• An Advanced Degree in a related field and minimum 5 years experience
• Strong Project Engineering/Planning and Communication/Presentation skills are a must for this position.
• US Person Status required due to government contracts.
• Demonstrated expertise in building qualifying and controlling multilayer ceramic shell systems using fused alumina and silicafree binders for reactive superalloys. Strong knowledge in alumina ceramics silica-free binders and shell-build processes supporting casting reactive metal superalloys.
• Experience transferring shellbuild processes from development labs into full-rate production environments.
• Experience with laboratory testing procedures and ceramic raw material qualification.
• Six Sigma green belt or equivalent.
• US Citizen status required.
• Demonstrated knowledge of managing technology development tasks formulating and leading teams to achieve results and estimating and controlling budgets.

Qualifications We Value:

• Prior experience launching or running shell rooms at industry leading competitive aerospace investment casting foundries.
• Six Sigma black belt or equivalent.
• Masters degree in Engineering or related technical field.
• 15 or more years of experience in ceramic shell process.
• Familiarity with robotic programming and process automation.
• Broad knowledge of the aerospace industry and experience in turbine engine parts manufacturing.

Please ensure the role type defined below is appropriate for your needs before applying to this role.

This position is classified as:

Onsite: Employees who are working in Onsite roles will work primarily onsite. This includes all production and maintenance employees as they are essential to the development of our products.

Candidates will learn more about role type and current site status throughout the recruiting process. For onsite and hybrid roles commuting to and from the assigned site is the employees personal responsibility.

As part of our commitment to maintaining a secure hiring process candidates may be asked to attendselect steps of the interview process in-person at one of our office locations regardless of whether the role is designated as on-site hybrid or remote.

The salary range for this role is 107500 USD - 204500 USD. The salary range provided is a good faith estimate representative of all experience levels. RTX considers several factors when extending an offer including but not limited to the role function and associated responsibilities a candidates work experience location education/training and key skills.

Hired applicants may be eligible for benefits including but not limited to medical dental vision life insurance short-term disability long-term disability 401(k) match flexible spending accounts flexible work schedules employee assistance program Employee Scholar Program parental leave paid time off and holidays. Specific benefits are dependent upon the specific business unit as well as whether or not the position is covered by a collective-bargaining agreement.

Hired applicants may be eligible for annual short-term and/or long-term incentive compensation programs depending on the level of the position and whether or not it is covered by a collective-bargaining agreement. Payments under these annual programs are not guaranteed and are dependent upon a variety of factors including but not limited to individual performance business unit performance and/or the companys performance.

This role is a U.S.-based role. If the successful candidate resides in a U.S. territory the appropriate pay structure and benefits will apply.

RTX anticipates the application window closing approximately 40 days from the date the notice was posted. However factors such as candidate flow and business necessity may require RTX to shorten or extend the application window.

RTX is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race color religion sex sexual orientation gender identity national origin age disability or veteran status or any other applicable state or federal protected class. RTX provides affirmative action in employment for qualified Individuals with a Disability and Protected Veterans in compliance with Section 503 of the Rehabilitation Act and the Vietnam Era Veterans Readjustment Assistance Act.

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