Maintenance Manager
Duncan, SC - USA
Job Summary
AFL manufactures industry-leading fiber optic cable connectivity and accessories and provides engineering and installation services for some of the largest telecom customers in the world. Our company was founded in 1984 with a single fiber optic cable and today we manufacture thousands of products generate an excess of $3B in revenue and employ approximately 12000 associates worldwide. At AFL we recognize that our employees are our greatest asset. We hire and train each individual investing in them to ensure success in their careers. With a commitment to professional development and growth let us connect you to your next career opportunity.
What We Offer:
- Flexible time off policy
- 401K Company match (up to 4% - dollar for dollar)
- Professional development training and tuition reimbursement programs
- Excellent medical dental vision and life insurance policy options
- Opportunities for career advancement with an industry leading company!
JobSummary
The Maintenance Manageris responsible forleading all maintenance reliability and asset management activities within a fiber optic cable manufacturing facility. This role ensuresoptimalequipment uptime process stability and safe operations by deploying best-in-class preventive and predictive maintenance strategies. The position plays a critical role in supporting production throughput quality standards and cost efficiency through strong technical leadership and disciplined execution.
Responsibilities
Safety & Compliance
- Ensure compliance with all safety environmental and regulatory requirements
- Promote a zero-incident culture within the maintenance organization
- Ensure maintenance activitiescomply withall safety absolutes LOTO requirements electrical safety standards and company EHS policies
- Lead safety engagement activities within the maintenance department and ensure all maintenance personnel and contractors follow safe work practices
- Lead incident investigations and implement corrective actions
- Collaborate with EHS to ensure maintenance activitiescomply withall safety absolutes environmental requirements and regulatory standards
Maintenance Strategy & Execution
- Develop and implement a comprehensive preventive and predictive maintenance (PM/PdM) program
- Lead predictive maintenance initiatives including vibration analysis thermography condition monitoring and root cause failure analysis
- Drive equipment reliability and uptime across all production areas(bufferinglines jacketing lines stranding equipment etc.)
- Establish and enforce standard work for maintenance activities
- Lead troubleshooting and rapid response to unplanned downtime events
- Manage and control maintenance spare parts inventory to ensure critical parts availability while controlling costs
- Establish maintenance KPIs including MTBF MTTR PM completion rates and equipment reliability metrics
- Support emergency breakdown response and drive proactive maintenance strategies to reduce downtime
- Provide maintenance leadership support during off-shift hours holidays weekends and emergency situations as needed to support plant operations and equipment reliability
- Maintain flexibility to respond to critical equipment failures and operational needs outside normal working hours
- Support plant startup shutdown and major maintenance activities during scheduled outages or off-shift production windows whenrequired
Reliability & Continuous Improvement
- Implement reliability-centered maintenance (RCM) and root cause failure analysis (RCFA)
- Partner with operations and engineering on continuous improvement initiatives (OEE improvement scrap reduction yield improvement)
- Support continuous improvement initiatives including TPM 5S reliability improvement and maintenance best practices
- Utilize data (CMMS/MES) to drive failure analysis and predictive insights
- Lead Kaizen events and maintenance optimization projects
- Participate in plant continuous improvement efforts and support operational excellence initiatives across all departments
Team Leadership & Development
- Lead coach and develop a team of maintenance technicians plannersleadsand supervisors
- Establish clear performance expectations and accountability
- Build technical capability in electrical mechanical PLC and automation systems
- Drive a culture aligned to operational principles (e.g. accountability ownership continuous improvement
- Drive proactive vs reactive culture
Planning Scheduling & CMMS
- Oversee maintenance planning and scheduling processes to ensure efficient execution and minimal production disruption
- Ensure disciplined use of CMMS (Computerized Maintenance Management System)
- Optimizework order management spare parts inventory and laborutilization
- Improve schedule compliance and PM completion rates
- Manage PM compliance scheduling backlog control and maintenance planning activities.
Capital Projects & Equipment Lifecycle
- Support capital projects equipment installation and commissioning
- Provide input on equipmentselection maintainability and reliability design
- Manage equipment lifecycle strategies including replacement planning and obsolescence management
Cross-Functional Collaboration
- Work closely with Engineering Process Operations Quality Control and EHS departments to support production goals equipment reliability process improvements and plant safety initiatives
- Partner with cross-functional teams toidentifyand resolve equipment and process-related issuesimpactingsafety quality delivery and productivity
- Support plant initiatives by coordinating maintenance activities with Operations and Engineering to minimize downtime and improve overall equipment effectiveness
- Work with Quality Control and Process Engineering teams to support product quality improvements and corrective action activities related to equipment performance
- Support new product introductions (NPI) and process changes
- Align maintenance priorities with production plans and business objectives
- Coordinate contractor support and ensure all external resources meet AFL safety and training requirements
Qualifications& Technical Expertise
- Bachelors degree in Engineering(Mechanical Electrical Industrial or related field) preferred
- 710 years of maintenance leadership experience in manufacturing (preferably cable wire fiber or similar continuous processes)
- Certified Plant Maintenance Manager (CPMM) or Certified Reliability Leader (CRL) certification preferred.
- Experience with TPM predictive maintenance technologies and reliability-centered maintenance practices
- Experience with automated production equipment PLCs drives and process control systems
- Strong knowledge of:
- Electrical and mechanical systems
- PLCs (Allen-Bradley Siemens etc.)
- Process equipment used in cable/fiber manufacturing
- Experience with CMMS systems (e.g. SAP PM Maximo)
- Understanding of Lean Manufacturing Six Sigma and Reliability Engineering principles
Personal Qualities
- Leadership model the Operating Principles in your behaviors and actions
- Flexibility open to change/new informationand rapidly adapts tonew information changing conditions or unexpected obstacles
- Detail oriented excellent attention to detail with the ability to follow through on assigned tasks
- Independent - ability to work well under limited supervision
- Analytical Thinking/Problem Solving - capable of complex reasoning analysis
- Results focused driven to achieve
- Interpersonal & Communication skills able to collaborate on projectsmaintaineffective relationships and communicate clearly at all levels of the business
- Adaptability - capable of working in a fast-paced environment adapting to various situations and prioritizing multiple work assignments simultaneously
- Promote and enforce a strong safety-first culture within maintenance operations
- Drive accountability for PM execution equipment reliability and maintenance performance.
- Develop maintenance personnel through coaching mentoring and technical leadership.
- Lead by example in professionalism urgency communication and teamwork
Required Experience:
Manager
About Company
AFL is a leading provider of fiber optic solutions for broadband networks, data centers, energy infrastructure, and other applications. We offer a wide range of products and services, including fiber optic cable, connectivity, fusion splicers, test and inspection equipment, and more. ... View more