Maintenance Controls Engineer
Garden Grove, CA - USA
Job Summary
About Harbinger
Harbinger is an American commercial electric vehicle (EV) company on a mission to transform an industry starving for innovation. Harbingers best-in-class team of EV battery and drivetrain experts have pooled their deep experience to bring a first-of-its-kind EV platform to support the growing demand for medium-duty EVs and Hybrids. Harbinger: Familiar Form Revolutionary Foundation.
Harbinger Motors is expanding and we are looking for a Maintenance Control Engineer to support our advanced EV manufacturing lines (Battery GA EDU Stator/Hairpin). This role bridges automation controls SCADA and MES integration to ensure high equipment reliability data accuracy and maximum operational uptime. You will work hand-in-hand with Equipment Engineers Manufacturing Engineers (MEs) Production and external suppliers (both local and international) to resolve complex failures implement continuous improvement initiatives and execute seamless equipment transfers and upgrades.
Automation Controls & MES Integration
Troubleshoot program and maintain PLCs (Siemens TIA Portal Allen-Bradley Studio 5000) HMIs and safety controllers.
Develop configure and maintain Ignition SCADA screens tag structures alarm pipelines and system interfaces.
Support and troubleshoot data integration between machine controls and the Manufacturing Execution System (MES).
Diagnose and resolve issues on industrial networks (EtherNet/IP Profinet OPC-UA Modbus CAN).
Interpret modify and update electrical schematics control loop diagrams and P&IDs.
Vendor Support Projects & Equipment Transfers
Collaborate directly with local and European equipment vendors/OEMs to troubleshoot complex controls issues manage major repairs and coordinate field service interventions.
Maintain a flexible schedule to overlap with European time zones and support critical project calls factory acceptance testing (FAT/SAT) and remote support.
Work closely with Equipment Engineers and Manufacturing Engineers (MEs) on line installations equipment transfers commissioning and engineering changes (ECR/ECN).
Continuous Improvement & Maintenance Engineering
Lead continuous improvement projects aimed at cycle-time reduction automation optimization line balancing and overall downtime minimization.
Perform root-cause analysis (RCA 5 Whys 8D) on repeat control failures and implement robust corrective actions.
Establish and refine predictive and preventive maintenance protocols targeting machine availability (MTBF MTTR OEE).
Document all control updates and hardware modifications according to quality standards (ISO 9001 IATF 16949).
Safety & Operational Support
Provide direct technical support during line stoppages and production ramp-ups.
Train and mentor maintenance technicians on PLC diagnostics Ignition SCADA troubleshooting and safety system recovery.
Ensure all machine control modifications comply with OSHA NFPA 70E and machine safety standards (ISO 13849 EN/ISO 12100).
Education:
Bachelors degree in Mechatronics Electrical Engineering Automation/Controls Engineering Computer Engineering or a related field.
Experience:
35 years of experience in controls automation or maintenance engineering within automated manufacturing.
Hands-on experience configuring and maintaining Ignition SCADA (Inductive Automation).
Direct experience integrating industrial machinery with MES platforms.
Proven history of working side-by-side with Manufacturing Engineers and Equipment Engineers on launch transfer or repair projects.
Technical Skills:
PLCs: Siemens TIA Portal (S7-1200/1500) and Allen-Bradley (ControlLogix CompactLogix).
Software & Data: Ignition SCADA MES architecture basic SQL queries and OPC-UA.
Hardware: 480VAC distribution 24VDC controls servo drives vision systems (Keyence Cognex) and sensors.
Ability to read technical manuals schematics and vendor documentation in English.
Work Flexibility & Soft Skills:
Flexibility to adapt work hours/shifts for communication and troubleshooting with European and local OEMs.
Strong cross-functional collaboration skills and a continuous-improvement mindset.
High analytical capability to perform fast structured troubleshooting under pressure.
Ignition Core or Gold Certification.
Siemens or Rockwell automation technical certifications.
Experience with industrial robotics (Fanuc ABB KUKA).
Background in EV assembly battery manufacturing or high-volume automotive environments.
Six Sigma Green Belt certification.
- Comprehensive Health Dental & Vision (HDV) 100% employee covered
- Early-stage Stock Options
- Robust Retirement Savings (401k HSA FSA)
- Generous Paid Time Off (PTO) & Parental Leave
- Annual Vacation Bonus
- Wellness & Fertility Benefits
- Cell Phone Stipend
- Complimentary Meals & Stocked Kitchens
California Pay Range
$140000 - $180000 USD
Required Experience:
IC
About Company
Familiar form. Revolutionary foundation. Harbinger Motors is a EV manufacturer focused on commercial vehicles.