Electric Motor Winder

• Disassembly & Diagnosis: Dismantle defective equipment to identify worn or damaged components. Test windings for faults using specialized diagnostic tools like Meggers surge testers and Hi-Pot testers.

• Data Collection: Accurately document internal winding data electromagnetic characteristics and existing damage before stripping the old motor.

• Rewinding Coils: Strip old windings without damaging the motor core. Form insert and insulate new coils using winding machines and manual tools aluminum wiring and secure end clearances.

• Varnish & Baking: Coat rewound components with insulating varnish and process them through industrial bake-out ovens.

• Testing & Quality Control: Perform final electrical and operational tests to verify performance balance and efficiency before returning the motor to service.

Qualifications & Requirements

• Experience: Typically 2 to 5 years of hands-on experience winding AC motors (both random and form wound).

• Education: A High School diploma or GED is required. Vocational school technical certificates or completion of an EASA-certified apprenticeship is highly preferred.

• Technical Skills: Strong mechanical aptitude understanding of electrical theory and the ability to read engineering drawings and schematics.

• Physical Demands: Ability to frequently stand bend kneel and lift or carry heavy materials and equipment (up to 50 lbs.).