Automation Engineer Senior Technician

Westfall Technik is a global holding company which provides innovative plastics manufacturing solutions to the healthcare consumer package goods and light industrial vertical markets. The site locations operating within the Westfall Technik enterprise are internationally aligned with unmatched global reach in the industry. Our proprietary Stacked Integration Model enables us to operate leveraging a high degree of specialization extensive capacities in end-to-end design production and assembly and first-class references in high-end manufacturing.

ONE WESTFALL

Competitive advantages such as vertical integration speed-to-market and advanced manufacturing systems allow us to streamline our processes and be a complete solution provider positively impacting our customers business. We are powered by experienced people with diversified capabilities and specialties. We pride ourselves in developing customized solutions with precision and care. So while there is complexity to what we do; we simplify the process to deliver a customer experience that is enjoyable and easy; providing a single point of accountability.

ALL IN.

This simple phrase captures what Westfall Technik is all about. The statement embodies the companys commitment to total support complete manufacturing capabilities and its bold approach. It is our internal rallying cry. It is our philosophy. Nothing half-hearted.

Associates (and Customers) can be confident that this mantra drives the organization to be nimble scalable and comprehensive ----no matter how complex the customers challenge.

We look forward to having an interesting conversation with you.

JOB DESCRIPTION

Title: Automation Engineer / Senior Technician

Position: Full Time Exempt

Location: Ansonia CT

SUMMARY OF ROLE

The Automation Engineer is responsible for the end-to-end lifecycle of automation systems including design fabrication assembly testing installation troubleshooting and support of automated machinery and equipment. This role combines engineering design with hands-on machine building and testing requiring strong mechanical electrical and pneumatic knowledge to build and implement effective automation solutions across the manufacturing floor. The position also supports continuous improvement initiatives and collaborates with cross-functional teams to ensure machines meet performance safety and quality standards.

DUTIES AND RESPONSIBILITIES

1. Design & Engineering

Design automated machinery and components using 3D CAD software (SolidWorks preferred; experience in PTC Creo and AutoCAD is a plus).

Read and interpret mechanical prints electrical schematics and pneumatic diagrams.

Specify and source components manage BOMs and communicate with vendors to ensure design feasibility and cost efficiency.

Create and maintain technical documentation including setup sheets process documentation and operation manuals.

Estimate costs and timelines for new automation programs and participate in review and approval meetings.

2. Machine Building & Assembly

Assemble wire and plumb mechanical and electrical systems based on engineering designs and schematics.

Use hand tools shop tools and fabrication equipment to modify or build parts as needed.

Conduct preliminary testing of built machines including leak testing power-up tests sensor verification and safety checks.

Redline prints and provide feedback to engineering to improve design for manufacturability and assembly.

3. Testing Implementation & Support

Support software/hardware integration and assist with final programming stages.

Participate in all stages of validation and acceptance testing (IAT FAT SAT).

Implement machinery on the production floor and establish initial process settings and control parameters.

Maintain deployed automation systems provide troubleshooting support and propose long-term solutions to recurring issues.

Provide training to technicians and operators on system use and maintenance.

4. Cross-Functional Collaboration & Project Management

Collaborate with cross-functional teams (Production Quality Maintenance) throughout the automation lifecycle.

Coordinate new product sample builds and review for manufacturability.

Track project timelines and milestones; proactively manage delays or resource requirements.

Support efforts to keep automation program expenses within budget.

5. Continuous Improvement & Safety

Participate in continuous improvement projects aimed at reducing downtime enhancing productivity and improving system safety.

Maintain a clean organized and safe work environment following internal and OSHA safety procedures.

Offer design improvement suggestions based on building and test observations.

6. Other Duties as Assigned:

Take on additional responsibilities as needed to support the team and meet operational priorities.

SPECIFIC SKILL SET

CommunicatioN - Skilled in delivering clear instructions providing constructive feedback and documenting information accurately

Presentation - Strong presentation skills with attention to flow clarity and visual story telling with Presentation tools

System - Proficiently operate Creo software Excel Word ETC. Programming (PLC HMI Vision Robotics)

Analytics - Strong organizational skills with a structured approach to project planning and execution.

MINIMUM REQUIREMENTS AND QUALIFICATIONS

Associate or Bachelors degree in Mechanical Electrical or Industrial Engineering Mechatronics or a related technical field preferred.

Minimum 3-5 years of combined experience in automation design assembly machine building and testing.

Prior experience in a manufacturing environment with both design and hands-on fabrication required.

Proficient in SolidWorks; working knowledge of PTC Creo and AutoCAD is an advantage.

Ability to read and create electrical schematics and mechanical drawings.

Familiar with PLCs sensors pneumatics control panels and industrial automation systems.

Strong mechanical aptitude with proficiency in using shop tools and assembly techniques.

Basic computer literacy including Microsoft Office and basic CAD operations.

Detail-oriented with strong problem-solving and analytical skills.

Able to manage multiple projects with shifting priorities and minimal supervision.

Effective communication skills for cross-functional coordination.

Self-motivated proactive and committed to continuous improvement.

WORK ENVIRONMENT

The work environment is usually in an office within a manufacturing facility with low to moderate noise level. The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job.

Ability to work well with others one on one remote via video and phone.

Ability to work independently

Westfall -Technik is an Equal Opportunity Employer that does not discriminate on the basis of actual or perceived race color national origin ancestry sex gender gender identity gender expression pregnancy childbirth or related medical conditions religious creed

Strong presentation skills with attention to flow clarity and visual story telling with Presentation tools

Proficiently operate Creo software Excel Word ETC. Programming (PLC HMI Vision Robotics)

Strong organizational skills with a structured approach to project planning and execution.