احمدعلى ALY

احمدعلى ALY

Production Engineer – Food Industry (Pasta Manufacturing)
Egypt
English, Arabic
Apprenticeship On-site

About Me

Production Engineer with 6 years of experience in pasta manufacturing, currently serving as Shift Leader overseeing daily production planning, line supervision, and food safety compliance (GMP, HACCP, ISO). Skilled in re…

Experience

Shift Leader

Egypt Gardens for Food Industries · 10th of Ramadan , Egypt
Jan 2021 - Present · 5 years 9 months

<p>Plan and supervise daily production activities, ensuring alignment with approved production schedules</p><p> Oversee pasta production lines (Buhler Polymatik), closely monitoring workforce performance and line efficiency</p><p> Enforce food safety and quality standards (GMP, HACCP, ISO) across all shifts</p><p> Monitor raw material consumption and implement measures to minimize waste and production losses</p><p> Liaise with the Quality department to ensure thorough product inspection during and after production</p><p> Partner with the Maintenance team to maximize equipment readiness and reduce unplanned downtime</p><p> Implement SOPs and enforce hygiene and sanitation practices across the production floor</p><p> Identify recurring production issues, conduct root cause analysis, and implement effective corrective actions</p><p> Prepare daily production reports and track key performance indicators (KPIs) to support management decisions</p><p> Train, mentor, and evaluate production staff and new hires to build a skilled, compliant workforce</p><p> Ensure full compliance with occupational health and safety regulations</p>

PROJECTS

Product engineer

Optimization of Production Yield and Waste Reduction for Long Goods Pa
Duration : 01-Feb-2019 - 25-Sep-2026

<p>As a Product Engineer at Optimization of Production Yield and Waste Reduction for Long Goods Pa, I was tasked with the responsibility of enhancing the efficiency of our production processes and reducing waste. The primary goal of the project was to optimize the production yield and minimize waste generation, thereby improving the overall profitability of the organization. I played a pivotal role in this project by designing and implementing innovative engineering solutions that significantly improved the production process. I utilized advanced technologies and methodologies such as Lean Manufacturing and Six Sigma to identify inefficiencies and eliminate waste. One of the major challenges I faced was the resistance to change from the production team. However, through effective communication and training, I was able to overcome this hurdle and successfully implement the new processes. As a result of my contributions, the organization was able to increase production yield by 15% and reduce waste by 20%, leading to a substantial increase in profitability.</p>

Skills

Production planning Shift scheduling Supervision GMP HACCP ISO Waste reduction Process efficiency improvement Cross-functional coordination Root cause analysis Corrective action implementation Production reporting KPI tracking Staff training Mentoring Performance evaluation SOP development SOP implementation Occupational health and safety compliance
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