Service Fitter

Pump Strip Inspection & Assembly

• Select and transport pumps to the workstation in line with job card routing and schedules using appropriate lifting equipment (crane/forklift)
• Strip pumps down to individual components using correct procedures and tools
• Interpret engineering drawings GA drawings and specifications to determine dimensions tolerances and assembly requirements
• Inspect all components for wear damage and compliance with OEM standards
• Verify all stripped components against the Bill of Materials (BOM)
• Compile detailed condition reports indicating wear status repair requirements and replacement needs
• Clean preserve and correctly store all components for reassembly or dispatch
• Liaise with Stores/Purchasing to ensure correct parts are ordered or issued
• Confirm completeness of parts kits prior to assembly against BOM
• Reassemble pumps in accordance with OEM standards work instructions and best practices
• Ensure correct tolerances fits and clearances during assembly
• Perform accurate alignment of all rotating components during assembly
• Maintain detailed build records (build book) including all measurements clearances and replaced components
• Conduct pressure and performance testing in accordance with test procedures and document all results
• Ensure all replaced/damaged components are quarantined and handled as per client requirements
• Obtain client sign-off on completed rebuild documentation where required

Machining & Conventional Lathe Operation

• Interpret technical drawings to determine machining processes tolerances and material requirements
• Perform precision machining of pump components (shafts sleeves impellers etc.)
• Set up and operate conventional lathes and associated tooling
• Conduct pre- and post-machining operations for weld repairs
• Machine components to fine tolerances using cutting grinding boring and drilling techniques
• Trim impellers and balance components where required
• Measure and verify dimensions using micrometers verniers depth gauges telescopic gauges and dial indicators (DTIs)
• Inspect machined and fabricated components for accuracy fit and compliance with specifications

Fitting Alignment & Maintenance

• Perform precision fitting of bearings including white metal sleeve roller ball and tilting pad types
• Assemble and install mechanical components ensuring correct fits and tolerances
• Conduct pump and motor alignment using dial indicators or laser alignment tools
• Perform fault finding diagnostics and troubleshooting on pumps and rotating equipment
• Ensure proper installation of seals gaskets and auxiliary components

Welding & Fabrication

• Perform welding using MIG TIG CO₂ and oxy-acetylene processes as required
• Carry out repair welding on ferrous components including castings
• Prepare components for welding and ensure correct post-weld machining and finishing

Quality Safety & Continuous Improvement

• Ensure all work is carried out in accordance with quality standards procedures and specifications
• Adhere to all health and safety requirements and safe working practices
• Maintain a clean organized and safe workshop environment
• Identify opportunities for process improvement and contribute to increased efficiency and reliability

• Ensure all documentation is accurate complete and submitted on time

General

• Comply with and enforce all KSB policies and procedures
• Assist fellow employees with daily calibration functions as and when required.
• Carry out all other reasonable tasks that may be delegated from time to time

EDUCATION: Fitter and Turner (Red seal trade tested)

Millwright qualifiation will be advantage

EXPERIENCE: 5 Years Experience

REQUIREMENTS: Strong ability to read and interpret engineering GA and technical drawings

Solid understanding of pump assembly strip-down and maintenance processes