Lead Automation, Sensing and Control Engineer
Schenectady, NY - USA
Job Summary
Job Description Summary
The Lead Automation Sensing and Control Engineer will maintain analyze troubleshoot and program complex industrial machinery/controls and IT systems for the Schenectady Cores and Castings manufacturing plant within GE VERNOVA Gas Power in Schenectady NY.The Lead Automation Sensing and Control Engineer specialist will be entrusted to:
-Implement global standards from the 1P1P in automation and robotics processes throughout SCC facility.
-Design develop and implement factory automation and robotic systems to enhance safety improve production quality streamline manufacturing processes and increase productivity. You will be involved in the entire lifecycle of an automation system from concept and design to programming testing and deployment. This role requires a combination of expertise in mechanical engineering electrical systems and computer science.
-be a focal point for new technology introductions new process introductions fixturing process control plans and qualifications of new manufacturing assets.
Job Description
Role And Responsibilities
Design develop prototype and test innovative automated solutions and robotic systems and components.
Integrate hardware software and sensors (such as LiDAR cameras and IMUs) into automation platforms as defined by roadmap actions.
Program robots for specific tasks including motion control path planning and autonomous navigation.
Integrate all forms of industrial automation devices into plc logic (e.g. motion vision touch pneumatic mechanical electrical).
Conduct simulations and tests to validate the performance and reliability of automation systems under real-world manufacturing production conditions.
Support design reviews with internal stakeholders and integration partners to determine equipment requirements.
Ensure compliance with industry safety and regulatory standards as well as GE Vernova EHS requirements throughout the development and deployment process.
Become the technical expert on industrial equipment operation specific to controls systems on machine tools robotics and IT systems. Troubleshoot and debug complex automation and robotic systems resolving issues related to hardware software and controls operation of equipment.
Perform as the lead point of contact with controls equipment OEM and parts vendors.
Analyze IT system/machinery controls failures for indications of assignable causes identify and recommend corrective actions and work with maintenance team and/or external suppliers to implement corrective action.
Perform routine systems maintenance including but not limited to: Installing patches on servers adding new equipment to FMS creating HMIs managing system tags managing access to Historian and FMS managing access to jump boxes via Bitvise and maintaining firewall rules.
Document and revised technical specifications Process Maps Electro-Mechanical Drawing test plans and maintenance procedures.
Assist in the integration of automation and AI into manufacturing systems as needed.
Work projects to a specific schedule and budget providing timely communication to key stakeholders.
Collaborate with cross-functional teams (e.g. EHS Manufacturing Engineers Design Engineering Process Engineers Quality Materials Industrialization Operations and Sourcing) to define project requirements and ensure seamless integration. Provide effective communication to appropriate team members when needed. Daily interface with manufacturing management and product team.
Contribute to Kaizen Lean Built-in-Quality initiatives Management of Change Safety Risk Assessments and LOTO on all designed equipment.
Work effectively in a fast-paced environment while embracing and driving positive change inside and outside the organization when appropriate.
This position involves a hands-on approach with consistent presence on the production floor during Gemba walks at the beginning of the shift and a daily check-in with operators maintenance and leaders.
Required qualifications
Bachelors Degree from an accredited university or college in: Electrical Engineering Mechanical Engineering Software Engineering Electronics Engineering Manufacturing Engineering or a related field.
Must have a minimum of 6 years of industrial experience in designing & deploying factory automation and robotics.
Proficient in control networks including: Ethernet/IP DeviceNet MTConnect OPC-UA Modbus ProfiNet Profibus.
Expertise with PLCs sensor/actuator integration HMIs SCADA robotics FMS.
Proficient in industrial communication protocols including: Fieldbus Ethernet Serial and Wireless.
Proficient in plant manufacturing systems electrical/controls technology in a production and processing environment vision and barcode scanning servo controllers speed variator and systems and analog/digital signals.
Proficient in programming languages such as C Python.
Experience with Allen Bradley Rockwell Automation Roboguide.
Experience in electrical/controls technology in a production and processing environment.
Functional knowledge of robotics setup application and manipulation.
Functional knowledge Electrical panel layouts.
Ability to understand interpret and create written technical information (i.e. Engineering drawings electro-mechanical schematics ladder logic machine manuals and standard operating procedures).
Strong interpersonal and communication skills with a proven ability to work effectively in team environments.
Highly organized detail-oriented and committed to continuous improvement.
A strong grasp of control theory kinematics and dynamics is expected.
Effective problem solving and analytical skills with a focus on applied automation and robotic programming control and hardware issues.
Demonstrated ability to analyze and resolve problems. Ability to document plan market and execute programs. Established project management skills.
Legal authorization to work in the U.S. is required. We will not sponsor individuals for employment visas now or in the future for this role.
Must be willing to work onsite in Niskayuna NY.
Export Control: Because of the specific categories of data handled by GE Vernova Advanced Research and the structure of our work environment we are unable to accommodate employment of persons while they are considered nationals of countries subject to comprehensive restrictions under the U.S. Export Administration Regulations (EAR) 15 CFR Section 746 et seq. (currently North Korea Syria Iran and Cuba). Note: Citizens of these countries who have either U.S. person status under U.S. export control laws or subsequent citizenship or permanent residency from a nonrestricted country can be considered.
Desired qualifications
Experience using CAD software like NX and SolidWorks.
Experience with machine learning and AI applications in robotics.
Professional-level credentials: Certified Robotics Engineer (CRE) and Certified Automation Professional (CAP).
OEM relevant certifications in robotics and automation (e.g. FANUC ABB Rockwell)
Strong interpersonal and leadership skills.
Lead initiatives of moderate scope and impact.
Ability to coordinate and manage several projects simultaneously.
Effective problem identification and solution skills.
Proven analytical and organizational ability.
Deep manufacturing technical expertise.
This role requires access to U.S. export-controlled information. If applicable final offers will be contingent on ability to obtain authorization for access to U.S. export-controlled information from the U.S. Government.
Additional Information
GE Vernova offers a great work environment professional development challenging careers and competitive compensation. GE Vernova is anEqual Opportunity Employer. Employment decisions are made without regard to race color religion national or ethnic origin sex sexual orientation gender identity or expression age disability protected veteran status or other characteristics protected by law.
GE Vernova will only employ those who are legally authorized to work in the United States for this opening. Any offer of employment is conditioned upon the successful completion of a drug screen (as applicable).
Relocation Assistance Provided: Yes
Required Experience:
IC
About Company
GE Vernova's Asset Performance Management software can help you increase asset reliability, minimize costs and reduce operational risks. View a demo today.