Senior Mechanical Design Engineer
Carson, CA - USA
Department:
Job Summary
o Design sub-systems and components for various electric drive units including wound field motor permanent magnet motor and motor mechanical structural components.
o Generate & revise detailed 3D CAD models and 2D drawings of electro-mechanical designs at a component and motor sub-system level using CATIA V6.
o Review designs & drawings for completeness and accuracy.
o Develop detailed work instructions assembly guidance and related documentation.
o Analyze and verification of preliminary and detailed designs with analytical calculations and numerical (FEA) as required.
o Collaborate and management of suppliers with DFM DFA and open issues lists to ensure on time delivery of parts and quality conformance according to the acceptance criteria.
o Support developing component technical specifications DVP&Rs test & validation plans and Statements of Work (SOW) as required.
o Design of related assembly tooling and fixtures for early prototype development and testing.
o Ensure timely completion of project deliverables including designs drawings analyses and other documentations as required.
o Lead and support developmental activities of various laboratory work from assembly builds to test and validation with a hands-on approach.
o Ability to travel to suppliers and Company manufacturing plants to support with experimental studies root cause identification and resolution.
o Cross-functional collaboration with multi-disciplinary teams across Company.
o Support root cause analysis studies to identify issue origin determine appropriate containment plan and permanent resolution for the issue.
Qualifications
- 5 years of experience in mechanical design of complex systems and components in a fast-paced environment.
- Formal education in Mechanical Engineering or similar discipline; B.S. minimum MS Preferred.
- Proficiency with 3D CAD modeling; CATIA V6 experience preferred.
- Professional experience with application of GD&T (ASME Y14.5) conducting stack-up analyses (linear & radial) and determining realistic tolerancing limits based on material and manufacturing methods
- Ability to perform structural hand-calculations and initial FEA studies to support sizing loading cases and design feasibility.
- Proven ability to collaborate cross-functionally with technicians manufacturing process design and integration teams to solve problems.
- Knowledge of rapid prototyping high-volume manufacturing processes materials selection and supply chain.
- Hands-on experience with lab tools equipment and measurement tools.
- Strong engineering fundamentals in the areas of materials mechanics dynamics design for manufacturability tolerancing and high precision metrology.
- Experience with leading root cause analysis efforts determining effective containment actions.
Knowledge in DFMEA DVP&R and PFMEA.
- High-energy open-minded attitude willingness to quickly iterate on designs and expanding skillsets as needed.
Required Experience:
Senior IC
Key Skills
About Company
CCO is transforming consulting by prioritizing outcomes and rapid implementation.