Senior Mechanical Design Engineer

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profile Job Location:

Carson, CA - USA

profile Monthly Salary: Not Disclosed
Posted on: 30+ days ago
Vacancies: 1 Vacancy

Department:

Manufacturing

Job Summary

o Design sub-systems and components for various electric drive units including wound field motor permanent magnet motor and motor mechanical structural components.

o Generate & revise detailed 3D CAD models and 2D drawings of electro-mechanical designs at a component and motor sub-system level using CATIA V6.

o Review designs & drawings for completeness and accuracy.

o Develop detailed work instructions assembly guidance and related documentation.

o Analyze and verification of preliminary and detailed designs with analytical calculations and numerical (FEA) as required.

o Collaborate and management of suppliers with DFM DFA and open issues lists to ensure on time delivery of parts and quality conformance according to the acceptance criteria.

o Support developing component technical specifications DVP&Rs test & validation plans and Statements of Work (SOW) as required.

o Design of related assembly tooling and fixtures for early prototype development and testing.

o Ensure timely completion of project deliverables including designs drawings analyses and other documentations as required.

o Lead and support developmental activities of various laboratory work from assembly builds to test and validation with a hands-on approach.

o Ability to travel to suppliers and Company manufacturing plants to support with experimental studies root cause identification and resolution.

o Cross-functional collaboration with multi-disciplinary teams across Company.

o Support root cause analysis studies to identify issue origin determine appropriate containment plan and permanent resolution for the issue.


Qualifications

  • 5 years of experience in mechanical design of complex systems and components in a fast-paced environment.
  • Formal education in Mechanical Engineering or similar discipline; B.S. minimum MS Preferred.
  • Proficiency with 3D CAD modeling; CATIA V6 experience preferred.
  • Professional experience with application of GD&T (ASME Y14.5) conducting stack-up analyses (linear & radial) and determining realistic tolerancing limits based on material and manufacturing methods
  • Ability to perform structural hand-calculations and initial FEA studies to support sizing loading cases and design feasibility.
  • Proven ability to collaborate cross-functionally with technicians manufacturing process design and integration teams to solve problems.
  • Knowledge of rapid prototyping high-volume manufacturing processes materials selection and supply chain.
  • Hands-on experience with lab tools equipment and measurement tools.
  • Strong engineering fundamentals in the areas of materials mechanics dynamics design for manufacturability tolerancing and high precision metrology.
  • Experience with leading root cause analysis efforts determining effective containment actions.

Knowledge in DFMEA DVP&R and PFMEA.

  • High-energy open-minded attitude willingness to quickly iterate on designs and expanding skillsets as needed.

Required Experience:

Senior IC

o Design sub-systems and components for various electric drive units including wound field motor permanent magnet motor and motor mechanical structural components.o Generate & revise detailed 3D CAD models and 2D drawings of electro-mechanical designs at a component and motor sub-system level using ...
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