Manufacturing Manager 2

In This Role Your Responsibilities Will Be:

1. Welding Process Development & Optimization

• Develop and qualify WPS/PQR for Stellite hardfacing overlay welding and fabrication of valve components.
• Select welding consumables define parameters and specify preheat/interpass requirements.
• Optimize welding processes to improve quality and reduce cycle times.

2. Production Support

• Provide technical support during fabrication and hardfacing of TOV Ball Valve and pressure-containing components.
• Prepare weld maps and guide welders through sequencing and distortion control.
• Troubleshoot weld defects and ensure corrective actions are implemented.

3. Quality Control & Compliance

• Ensure compliance with ASME API (609/6D/600) ISO standards and customer specifications.
• Support NDE activities (PT UT RT MPI) and verify weld acceptance criteria.
• Conduct metallurgical evaluation for hardfacing overlays and repair welds.

4. Documentation & Records

• Prepare and maintain WPS PQR WPQR documents and ensure traceability.
• Review welding sections of QAP/ITP and approve fabrication documentation.
• Maintain records of heat treatment consumables and process audit findings.
• Maintain weld repair record and provide cost of poor quality on monthly basis.

5. Welder Management

• Conduct welder qualification tests and skill assessments.
• Train welders on TIG MIG PTA hardfacing and advanced techniques.
• Monitor welder performance and ensure adherence to procedures.

6. Continuous Improvement

• Implement improvements in welding quality consumable usage and process efficiency.
• Evaluate and adopt advanced welding technologies such as automated PTA laser cladding or robotic welding.

Who You Are:

• Strong analytical and metallurgical understanding.
• Ability to manage welders and guide the shop floor.
• Detail-oriented and strong documentation skills.

For This Role You Will Need: Education

• B.E./ in Mechanical/Metallurgical Engineering (preferred)
  or
• Diploma in Welding Technology with strong industry experience.
• 38 years of experience in welding for industrial valves pressure equipment or critical fabrication.
• Handson experience with:
  • Stellite hardfacing using Plasma Transfer Arc (PTA) / GMAW / GTAW process
  • Triple Offset Valve / Ball Valve manufacturing
  • Welding of stainless steels duplex alloys Inconel and hardfacing alloys
• Welding codes & standards: ASME Section IX ASME B31.3 ASME Sec V VIII ISO 156141 EN 134454 API609API 6D API 600 ISO standards etc.
• Understanding of metallurgy: dilution heat-affected zone (HAZ) hardfacing wear properties.
• Knowledge of Stellite alloys PTA welding TIG hardfacing valve sealing surfaces.
• Awareness of NDE methods and acceptance criteria.
• Familiarity with valve design pressure-containing parts and manufacturing flow.

Preferred Qualifications that Set You Apart:

Technical Skills

• Expertise in TIG MIG SMAW & PTA hardfacing processes.
• Ability to develop/qualify WPS/PQR/WPQR.
• Good understanding of machining allowances posthardfacing.
• Ability to interpret engineering drawings welding symbols and 3D models.
• Troubleshooting of welding defects.

Soft Skills

• Good communication and team coordination.
• Ability to train and develop welders.
• Strong problem-solving and decision-making abilities.
• Quality consciousness and safety awareness.

Safety Responsibilities

• Ensure all welding and hardfacing activities comply with company safety policies OSHA guidelines and ISO safety standards.
• Enforce safe handling storage and usage of welding equipment gases and consumables.
• Ensure correct use of PPE for welders (helmet gloves FR clothing safety boots face shield).
• Conduct regular safety audits of welding booths gas cylinders electrical connections and extraction systems.
• Implement and monitor safety protocols for high-temperature operations Stellite handling and PTA/TIG hardfacing.
• Ensure proper ventilation and fume extraction for cobaltbased alloy (Stellite) welding to prevent exposure hazards.
• Provide safety training and toolbox talks related to welding hazards (arc flash fumes burns fire electrical risks).
• Participate in risk assessments HIRA/JSA and incident investigations.
• Ensure compliance with lockout-tagout (LOTO) procedures for welding machines and rotating equipment.

Our Culture & Commitment to You

At Emerson we prioritize a workplace where every employee is valued respected and empowered to grow. We foster an environment that encourages innovation collaboration and diverse perspectivesbecause we know that great ideas come from great teams. Our commitment to ongoing career development and growing an inclusive culture ensures you have the support to thrive. Whether through mentorship training or leadership opportunities we invest in your success so you can make a lasting impact. We believe diverse teams working together are key to driving growth and delivering business results.

We recognize the importance of employee wellbeing. We prioritize providing competitive benefits plans a variety of medical insurance plans Employee Assistance Program employee resource groups recognition and much more. Our culture offers flexible time off plans including paid parental leave (maternal and paternal) vacation and holiday leave.