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To support Process Technology & Development Manager by monitoring & controlling the manufacturing process parameters and maintaining the product yield.
Key Dimensions:
Successful first pass quality (98%)
Yield of the product (as per Budget/PAP)
Application of 7QC tools & appropriate RCA
Cost Saving
The Incumbent is responsible for the following tasks:
1.) Analyze Process Parameters:
Monitoring & analysis of process parameters
Using 7 QC tools for root cause identifications and providing solutions
Analysis of product quality and suggesting required changes
2.) Operational Responsibilities:
Ensuring a Safe and Compliant Manufacturing Process
Process Scale up
Leveraging Liquid chemicals mixing knowledge to maintain the product performance
Issuing of std. recipe and process parameter sheet for production.
Approval of raw materials and mixed compounds/solution
Conducting raw material replacement trials as per procedure
Maintaining Process Technology database
Connecting with APAC and Global Process Technology team for new developments
Supporting Product development dept by executing trials and adhering to the timelines for development.
Supporting Quality function for improving process capability of the processes
Adhering to the critical factors of the product and ensuring all parameters are in defined budgeted level
3.) Process Optimization
Optimization of material usage by fine tuning the process.
Reduction of product Yield % is as per defined KPI through.
On line trouble shooting and advising corrective and preventive actions.
Proposing new ideas to improve the productivity of the lines
4.) Training & Development
Training & Development of plant operators.
To focus on development in the area of production process improvement and suggesting the preventive actions.
To communicate effectively and assertively in order to avoid conflicts at work place.
5.) Periodic Audits
Conducting QMS & EMS Audits as per schedule
Upkeeping department system manual & procedures
Ensuring all documents relevant to ISO / FM audits are updated
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6.) WAM Implementation
To learn comply & contribute towards World Class Armacell Mindset system.
To support in Focused Improvement (FI ) pillar and contribute towards strengthening of the same
To ensure all relevant stage gates are followed in Change Management (EPM) Pillar
To Ensure Product Conformity guidelines are adhered to inline with Quality and Process Control (QPC)pillar
Other specific skills/ knowledge
Knowledge of different chemical mix used in our process
Knowledge of Liquid chemical mixing & dosing in reactors
Good communication skills to be able to coordinate & manage with shift in charges and shift operating persons
Ability to analyze product quality and take corrective actions accordingly
Hands on computers operations for database management.
Coordination skills
Time Type:
Full timeRequired Experience:
IC
As the inventors of flexible foam for equipment insulation and a leading provider of engineered foams, Armacell develops innovative and safe thermal, acoustic and mechanical solutions that create sustainable value for its customers. Armacell´s products significantly contribute to glob ... View more