Manufacturing Process Engineer- Powertrain

Chennai - India

Monthly Salary: Not Disclosed

Posted on: 7 hours ago

Vacancies: 1 Vacancy

Department:

Manufacturing

Job Summary

Description

Required Skills

Technical Expertise: In-depth knowledge of powertrain systems (ICE Hybrid or EV) and modern assembly technologies (e.g. DC nutrunners press-fits leak testing vision systems).
Quality Systems: Strong proficiency in APQP and PPAP processes. Expert-level understanding of PFMEA SPC and Control Plans.
Data-Driven Decision Making: Advanced proficiency in data analysis using Excel and statistical software (e.g. Minitab or JMP) to track process capability (Cp/Cpk).
CAD & Simulation: Proficiency in CAD software (SolidWorks CATIA or AutoCAD) for fixture design and workstation layout. Familiarity with process simulation software is a strong plus.
GD&T: Strong ability to interpret complex engineering drawings and apply Geometric Dimensioning and Tolerancing.
Project Management: Proven ability to manage multiple projects simultaneously meeting strict deadlines and budget constraints.
Communication: Excellent interpersonal skills with the ability to present technical data to senior leadership and collaborate with global teams.

Additional Skills/Experience

Six Sigma Green Belt or Black Belt certification.
Experience with Industry 4.0 technologies (IIoT data automation or robotics).
Hands-on experience with PLC logic or automated assembly systems.
Experience in a high-volume manufacturing environment with a focus on Right First Time quality.

Responsibilities

Key Responsibilities

Process Design & Implementation: Lead the development optimization and standardization of powertrain assembly processes for engines transmissions and electrified drivetrains.
Operational Excellence: Drive initiatives to enhance efficiency reduce cycle times and minimize scrap. Take ownership of Overall Equipment Effectiveness (OEE) improvements through data-driven analysis.
Advanced Problem Solving: Lead Root Cause Analysis (RCA) for complex production issues and quality escapes using structured methodologies (8D 5 Whys Fishbone). Implement robust permanent corrective actions.
Cross-Functional Leadership: Act as the primary manufacturing engineering liaison between Product Design Quality and Production teams to ensure seamless New Product Introductions (NPI).
Documentation & Compliance: Author and approve Standard Operating Procedures (SOPs) Work Instructions Process Flow Diagrams and PFMEAs. Ensure all control plans are strictly followed and updated.
Lean & Six Sigma: Lead Lean Manufacturing projects including Value Stream Mapping (VSM) 5S audits and Kaizen events to eliminate waste on the assembly line.
Equipment & Tooling Management: Manage the specification selection and installation of new assembly equipment automated cells and specialized fixtures. Oversee vendor management from procurement to final runoff.
Design for Excellence: Conduct and lead Design for Manufacturability (DFM) and Design for Assembly (DFA) reviews providing critical feedback to design teams to reduce assembly complexity.
Validation & Launch: Oversee the installation and commissioning of new lines. Lead validation activities (IQ/OQ/PQ) and ensure processes meet all safety and quality standards before mass production.
Mentorship: Provide technical guidance and mentorship to entry-level engineers and technicians.

Qualifications

Education: Bachelors degree in mechanical engineering Manufacturing Engineering Automotive Engineering or a related technical field.
Experience: 2-5 years of professional experience in an automotive manufacturing environment specifically focused on powertrain or complex mechanical assembly.

Required Experience:

DescriptionRequired SkillsTechnical Expertise: In-depth knowledge of powertrain systems (ICE Hybrid or EV) and modern assembly technologies (e.g. DC nutrunners press-fits leak testing vision systems).Quality Systems: Strong proficiency in APQP and PPAP processes. Expert-level understanding of PFMEA ...

Description

Required Skills

Technical Expertise: In-depth knowledge of powertrain systems (ICE Hybrid or EV) and modern assembly technologies (e.g. DC nutrunners press-fits leak testing vision systems).
Quality Systems: Strong proficiency in APQP and PPAP processes. Expert-level understanding of PFMEA SPC and Control Plans.
Data-Driven Decision Making: Advanced proficiency in data analysis using Excel and statistical software (e.g. Minitab or JMP) to track process capability (Cp/Cpk).
CAD & Simulation: Proficiency in CAD software (SolidWorks CATIA or AutoCAD) for fixture design and workstation layout. Familiarity with process simulation software is a strong plus.
GD&T: Strong ability to interpret complex engineering drawings and apply Geometric Dimensioning and Tolerancing.
Project Management: Proven ability to manage multiple projects simultaneously meeting strict deadlines and budget constraints.
Communication: Excellent interpersonal skills with the ability to present technical data to senior leadership and collaborate with global teams.

Additional Skills/Experience

Six Sigma Green Belt or Black Belt certification.
Experience with Industry 4.0 technologies (IIoT data automation or robotics).
Hands-on experience with PLC logic or automated assembly systems.
Experience in a high-volume manufacturing environment with a focus on Right First Time quality.

Responsibilities

Key Responsibilities

Process Design & Implementation: Lead the development optimization and standardization of powertrain assembly processes for engines transmissions and electrified drivetrains.
Operational Excellence: Drive initiatives to enhance efficiency reduce cycle times and minimize scrap. Take ownership of Overall Equipment Effectiveness (OEE) improvements through data-driven analysis.
Advanced Problem Solving: Lead Root Cause Analysis (RCA) for complex production issues and quality escapes using structured methodologies (8D 5 Whys Fishbone). Implement robust permanent corrective actions.
Cross-Functional Leadership: Act as the primary manufacturing engineering liaison between Product Design Quality and Production teams to ensure seamless New Product Introductions (NPI).
Documentation & Compliance: Author and approve Standard Operating Procedures (SOPs) Work Instructions Process Flow Diagrams and PFMEAs. Ensure all control plans are strictly followed and updated.
Lean & Six Sigma: Lead Lean Manufacturing projects including Value Stream Mapping (VSM) 5S audits and Kaizen events to eliminate waste on the assembly line.
Equipment & Tooling Management: Manage the specification selection and installation of new assembly equipment automated cells and specialized fixtures. Oversee vendor management from procurement to final runoff.
Design for Excellence: Conduct and lead Design for Manufacturability (DFM) and Design for Assembly (DFA) reviews providing critical feedback to design teams to reduce assembly complexity.
Validation & Launch: Oversee the installation and commissioning of new lines. Lead validation activities (IQ/OQ/PQ) and ensure processes meet all safety and quality standards before mass production.
Mentorship: Provide technical guidance and mentorship to entry-level engineers and technicians.

Qualifications

Education: Bachelors degree in mechanical engineering Manufacturing Engineering Automotive Engineering or a related technical field.
Experience: 2-5 years of professional experience in an automotive manufacturing environment specifically focused on powertrain or complex mechanical assembly.

Required Experience:

Key Skills

Lean Manufacturing
Six Sigma
CNC Programming
Lean
Machining
Tooling
CAD
CNC
Assembly Experience
SolidWorks
Kaizen
Manufacturing

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