Isolation Valve Repair Technician Level 0

Essential Duties

• Perform repair receiving write-up process manually and electronically including:
  • Read interpret and respond accordingly to MSDS (Material Safety Data Sheet) information
  • Identify valves and accessories
  • Translate valve information from tag to write-up form and include any customer specific requests
  • Perform data entry in the electronic valve tracking system (GVT) including status updates and history searches
  • Take digital pictures and electronically transfer into the ERP system network folder
• Safely pretest block valves and actuators per customer request for a failure analysis to be performed
• Safely disassemble and clean valves and parts including various types of valves such as:
  • Lined plug valves
  • Lubricated plug valves
  • Lined butterfly valves
  • Various bolted bonnet gate globe and check valves
  • Soft-seated ball valves
  • Various pressure seal gate globe and check valves
  • Mark parts correctly and maintain organization and segregation
  • Perform glass bead and steel shot blasting while understanding what can and cannot be blasted
  • Perform chemical solvent cleaning
  • Use oxy/acetylene torch
  • Use bolt-torque equipment
  • Use high-pressure packing extractor
• Broaden performance within the disassembly process including additional valve types such as:
  • Spring-loaded valves and atmospheric type valves such as Atwood Morrill
  • High performance metal-seated butterfly valves
  • Metal-seated ball valves
  • Wedgeplug valves and other equivalent brands
  • DuPont CL2 bullet valves
  • API 6D pipeline valves (WKM PowRSeal WKM ball valves Grove ball valves etc.)
  • Manual and automated bellowseal globe valves
  • Coker isolation valves
  • Electric bevel gear pneumatic and hydraulic linear and scotch yoke quarter turn actuators.
• Evaluate parts and maintain material awareness
• Maintain and apply Code knowledge such as ASME B16.5 B16.10 and B16.34 as well as API 598 600 and 621
  • Broaden knowledge and application of Code to include applicable Chlorine Institute Pamphlets HF acid applicable material and handling specifications API 6D and 6DR as well as NACE MR0175 or MR0103 as applicable
• Safely and accurately perform some machining processes:
  • Polish stems using the lathe
  • Use drill press or pneumatic tools for disking seats
• Safely assemble valves from repair order instructions customer test-report/specification sheets GCLA procedures QSM/QCP manuals and OEM IOM manuals; this includes performing the lapping process as applicable.
  • Valve types include:
    • Lined plug valve
    • Lubricated plug valves
    • Lined butterfly valves
    • Various bolted bonnet gate globe and check valves
    • Soft-seated ball valves
    • Various pressure seal gate globe and check valves
  • Install stem packing
  • Broaden performance within the assembly process including:
    • Assembly of the following:
  • Spring-loaded valves and atmospheric type valves such as Atwood Morrill
    • High performance metal-seated butterfly valves
    • Metal-seated ball valves
    • Wedgeplug valves and other equivalent brands
    • DuPont CL2 bullet valves
    • API 6D pipeline valves (WKM PowRSeal WKM ball valves Grove ball valves etc.)
  • Manual and automated bellowseal globe valves
  • Coker isolation valves
  • Actuators: electric bevel gear pneumatic and hydraulic linear and scotch yoke quarter turn.
  • Valves in oxygen chlorine phosgene and HF acid service
  • Disc and fit gate valves in the shop and the field
• Safely test valves according to applicable Code test requirements while applying and utilizing manufacturers manuals using compressed air water and nitrogen using equipment such as the block valve test stand and hydrostatic pumps. Accurate and thorough completion of test reports with all required detail is essential.
• Tag seal and prepare products for shipping while maintaining pride in workmanship including priming and painting products while adhering to all safety rules including proper clean-up and paint waste disposal. Palletizing and protecting tags flanges and threaded areas during the painting process are important.
• Safely perform final inspection process documenting any findings
• Read and record measurements using standard measuring tools such as manual torque wrenches dial calipers vernier calipers micrometers thread gauges tape measure and scale.
• Safely perform preventative maintenance on vehicles equipment and tools such as trucks compressors teardown equipment paint guns/equipment test stands pneumatic tools such as grinders/impacts and forklift including accurate and timely completion of required documentation and reporting.
• Understands and ensures that the JHC TCC (Total Customer Commitment) standards are upheld at all times
• Actively and enthusiastically supports JHC colleagues at all times
• Builds and cultivates solid relationships internally and externally
• Travels when required and applicable
• Regular and predictable attendance is essential for this position.
• Must be able to drive a company owned vehicle which includes meeting specified criteria to do so as well as following all policies and requirements to remain in good standing.

The above list of duties and responsibilities does not constitute the entire list and the list can be changed when necessary at the discretion of management when business needs customer demands and other industry or job- related circumstances arise.

Education and/or Work Experience

• High School or Equivalent
• Technical/Trade School preferred
• Minimum 2 years of experience in valve repair industry
• TWIC OSHA Safety Security Passport
• Valid State issued drivers license

Supervisory Responsibilities

âNo

âYes please list direct reports titles

Travel

As needed throughout Gulf Coast region

Competencies

Customer Focus

Integrity

Safety

Initiative

Strong Mechanical Aptitude

Tenacious

Professional in appearance and actions

Demonstrated ability to read write and verbalize in a professional organized manner

Highly inquisitive about industrial process industry

Successful in interfacing with customers internal and external

Demonstrated problem solving abilities

Self-Starter and Self-Directed

This position has three levels within the job. Progression through each level depends on specific knowledge skills andabilities. Evaluations are conducted and employees are assessedon growth and major competencies. Level requirements can be found on the companys intranet.

Required Experience:

IC