Sr. Process Engineer
Share
Job Location:
Aurora, CO - USA
Monthly Salary:
Not Disclosed
Posted on:
30+ days ago
Vacancies:
1 Vacancy
Job Summary
About the role
We are seeking a skilled Sr. Process Engineer with expertise in process improvement and automation to optimize and automate manufacturing and distribution center processes. This role will analyze workflows design efficient plant layouts and implement automated solutions to increase efficiency quality and safety. Youll collaborate cross-functionally and lead continuous improvement initiatives across North America.
Responsibilities
Process Engineering
Identify and analyze process bottlenecks inefficiencies and sources of waste using Lean Six Sigma or similar methodologies.
Drive continuous improvement initiatives to enhance yield cycle time and process reliability.
Implement data-driven solutions by leveraging process metrics trend analysis and root cause analysis (RCA).
Develop and standardize process documentation procedures and best practices to ensure scalability and knowledge transfer.
Validate processes as required and ensure adherence to medical device regulations and Sonovas change management process.
Foster a culture of engineering excellence and collaboration across manufacturing and engineering teams.
Participate in Kaizen events and use SonovaX tools to drive continuous improvement initiatives.
Process Development & Automation
Design and implement automated solutions for material handling sorting packaging and storage (e.g. conveyors robotics AS/RS systems).
Evaluate and integrate control systems such as PLCs SCADA and warehouse management systems (WMS).
Collaborate with vendors and IT teams to ensure seamless integration of automation equipment and software (e.g. SAP).
Define process parameters build process flow diagrams (PFDs) and establish standard operating procedures (SOPs).
Lead proof-of-concept trials prototyping Design of Experiments (DOE) scale-up and commissioning of new automated systems.
Develop and maintain an automation playbook from concept through FAT SAT and validation phases.
Deploy automated systems developed by global teams across North American sites.
Plant Layout & Project Management
Develop and optimize plant and warehouse layouts using AutoCAD or similar tools to improve material flow space utilization and efficiency.
Conduct time motion and space studies to support reconfiguration of work areas and equipment placement.
Ensure compliance with safety ergonomic and regulatory standards in layout designs.
Lead end-to-end execution of engineering projects including planning scope budgets and timelines.
Collaborate with internal teams and external vendors to ensure on-time within-scope delivery of initiatives.
More about you
Bachelors degree in Mechanical Engineering or Automation (Masters preferred)
46 years of experience in Process Engineering Automation Robotics and Scale-up
Experience in manufacturing or warehouse environments preferred
Proficient in AutoCAD SolidWorks Minitab and Microsoft Office applications
Familiarity with SAP or other ERP systems
Strong analytical organizational and project management skills
Excellent communication presentation and interpersonal abilities
Team player with conflict management and influencing skills
Flexible and willing to travel up to 30%
What we offer
- Medical dental and vision coverage*
- Health Savings Health Reimbursement Flexible Spending/Dependent Care Accounts
- TeleHealth options
- 401k plan with company match*
- Company paid life/ad&d insurance
- Short/Long-Term Disability coverage (STD/LTD)
- Accident/Hospital Indemnity coverage
- Legal/ID Theft Assistance
- PTO floating Diversity Day & paid holidays*
- Paid parental bonding leave
- Employee Assistance Program (24/7 mental health support 5 paid counseling sessions)
- Internal career growth opportunities
- Tuition reimbursement
- Hearing aid discount for employees and family
- Internal social recognition platform
*Plan rules/offerings dependent upon group Company/location.
This roles pay range is between: $117000 - $170000. This role is also bonus eligible.
How we work
At Sonova we prioritize the well-being of our employees and foster an inclusive environment that promotes engagement and collaboration. Our team-customized hybrid work model empowers teams to balance individual needs with business goals offering flexibility and individualized time management. We recognize the importance of life outside of work and strive to create a supportive and motivating workplace where innovation thrives.
Ready to join us
Dont meet all the criteria If youre willing to go all in and learn wed love to hear from you!
We look forward to receiving your application via our online job application platform. For this position only direct applications will be considered. Sonova does not recruit via app telegram carrier pigeon or any other format that does not include speaking with an actual human. If you are offered a job without speaking with someone please contact Sonova Human Resources.
Required Experience:
Senior IC
Key Skills
- Lean Manufacturing
- Six Sigma
- Distributed Control Systems
- Continuous Improvement
- Process Improvement
- Minitab
- Root cause Analysis
- Process Engineering
- cGMP
- Kaizen
- Programmable Logic Controllers
- Manufacturing
About Company
Around 25% of the world’s population is living with hearing loss. At Sonova, we envision a world where everyone enjoys the delight of hearing and lives a life without limitations. From hearing aids to cochlear implants to wireless communication, we are committed to offering the most c ... View more
