Process Engineering Specialist (Gear Lab development)

We are the movers of the world and the makers of the future. We get up every day roll up our sleeves and build a better world -- together. At Ford were all a part of something bigger than ourselves. Are you ready to change the way the world moves

At Ford Motor Company we are dedicated to designing manufacturing and selling high quality vehicles that meet the diverse needs of our customers. As part of our Manufacturing team youll help build the world-class state-of-the-art smart vehicles were known our plants around the world were constantly developing new technologies and processes to further increase our efficiency. Youll get the satisfaction of making great products people use and love

We believe our employees and the different perspectives that they bring to the business are the driving force behind our success. Come discover a company that is focused on the quality of our vehicles the environment the community and the world in which we live.

Position Duties:

• Support Manufacturing Process Engineering activity and development
• Drive continuous improvement in safety quality and productivity
• Apply engineering principles and analytical techniques to establish and continuously improve manufacturing processes and products
• Develop action plans as required to investigate and prioritize quality concerns and verify corrective actions on internal processes and supplier processes
• Lead and conduct process audits to ensure process discipline is consistent with drivetrain guidelines
• Conduct job ergonomic evaluations and deliver corrective actions as required
• Analyze vehicle inventory root causes; engage in mapping and corrective actions to reduce vehicle inventory
• Create process and instruction sheets supporting quality methods and processes
• Deliver capable processes and tools for gears machining processes
• Hypoid Blade development and tool life improvements
• Milling and Hobbing machining development
• Heat treat distortion and fire checks validation
• Shot peening (Compressive Residual Stress)
• Anneal and tempering process
• Hypoid Lapping and Grinding development
• CMM inspection setups and validation

Minimum Requirements:

• Education: High School Diploma
• Experience: 5 yrs of related experience
• Successful candidate must be able to demonstrate leadership in ONE FORD (leadership) behaviors combined with outstanding interpersonal teambuilding and communication skills

Preferred Requirements:

• Education: Bachelors degree in Engineering
• Experience:
  • Bevel Gear Grinding and Lapping Hob and Milling.
  • Bevel process understanding (blanking grinding lapping honing shot peening)
  • Bevel gear software (Gleason and Klingenberg systems)
  • P40 & Gleason Nano CMM
  • Effective oral and written communication skills
  • Lean Manufacturing and Six Sigma experience
  • 8D and 5Why corrective action and problem-solving skills
  • DMAIC and DMADV (DFSS) Project Methodology experience
  • FMEA PPAP and DOEs experience

You may not check every box or your experience may look a little different from what weve outlined but if you think you can bring value to Ford Motor Company we encourage you to apply!

As an established global company we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe or keep you close to home Will your career be a deep dive into what you love or a series of new teams and new skills Will you be a leader a changemaker a technical expert a culture builderor all of the above No matter what you choose we offer a work life that works for you including:
Immediate medical dental vision and prescription drug coverage
Flexible family care days paid parental leave new parent ramp-up programs subsidized back-up child care and more
Family building benefits including adoption and surrogacy expense reimbursement fertility treatments and more
Vehicle discount program for employees and family members and management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
A generous schedule of paid holidays including the week between Christmas and New Years Day
Paid time off and the option to purchase additional vacation time.

For more information on salary and benefits click here: position is a range of salary grades 7-8 .

Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.

We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race religion color age sex national origin sexual orientation gender identity disability status or protected veteran the United States if you need a reasonable accommodation for the online application process due to a disability please call 1-.

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