Role Summary:
Create and analyze routing in production processes to determine accurate costing. Analyze cost data and provide recommendations for cost reduction and improved manufacturing process improvement for consistency and transparency. Review & Approval of identified MED / Tooling requirements for the Products. Review & Approval of Process Sequence finalization for the Valve components. Review & Approval of Process Layouts Tool Drawings. Purchase Request and order finalizations approval. Review & Approval of Standard Operating Procedures (SOP). Approval of Control Plan from Suppliers
Role Responsibilities:
- Provide expert opinion /guidance for matters of criticality in trouble shooting in Shop Floor and Supplier places
- Develop and have thorough knowledge of latest manufacturing processes including ability to read Engr. drawings machining assembly and quality control procedures.
- Knowledge of Additive manufacturing Casting/Forging Machining process will be an added advantage
- Assessment of Suppliers for Capability
- Training & developing the MED team members
- Continual Improvements (CIP)
- Provide appropriate guidance to the team on solving the issues faced
- Oversee smooth running of the Gauge Calibration section.
- Monitor the functioning & output of the Gauge Calibration section
- Ensure lessons learned are captured and reflected in ongoing work as appropriate.
- Training compliance & developing the unionized employees on Pure Safety.
- Completion of Tooling activities as per QMS objectives
- On time completion of RLM/ECM on time
- Closing of Audit Non-Conformances (NCR)
- Creating Continual improvements as per QMS objectives
- On time release of PRs for identified Toolings procurement for sale orders
- Immediate trouble shooting of issues in processes
- On time completion of assigned activities of the team members Process layout Verification and Approving
- Verification of Tooling Drawings & PRs
- Approval of Control Plans from suppliers.
- Approval / Clearing new toolings from suppliers (GRN)
- Ensure systems as required by ISO; API; PED; EMS &OHSAS
Job Requirements:
- 15 years of experience with post graduate degree(s) and top career level with demonstrated experience.
- Excellent verbal and written communication skills.
- Knowledge of Product & its requirements Valve components Process knowledge Valve Assembly & Testing
- Machine tool requirements & knowledge Preparation of tooling documents in desired softwares Reading of Drawings and tolerance requirements (GD & T)
- Jigs & Fixture/ Special Toolings design Turn Mill Center operation Trevisan / HMC operation
- Trouble shooting with solution for issues in machining & products
- Co-ordination with Cross functional teams for new product developments
- Ability to establish priorities and work to specific deadlines Organizational skills and a passion for safety
- Problem solving Technique knowledge 7 QC Tools
- Calibration/ Standards room activities Standards Room Requirements Different types of measuring instruments & their application Using Toolings Gauges & Instrument
- Knowledge of safety Tools Material handling QMS &EMS API Spec Q1 API 6A 6D & 609
- Knowledge of SAP
Required Experience:
Manager