To clean the DDC pedals before start the Production
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To release the manual condensation valve of extruder plumbing rack,DDC,Dryer before start the production
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to take trail Run of Feeder,DDC, Dryer,cooler,And blowers
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to clean inside screw of extruder by flushout steam as required.
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To check the die condition and fix the die as per the production plan
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Die fixing ,cutter knife fixing and alignment
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To check the cutter assembly and fix into the cutter shaft
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To switch On APM system and verify all process parameters working good in the system
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set DDC ,Extruder plumber block Pressure
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optimization of extruder by setting all process parameter
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switch ON the system send the HIP mash to extruder
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Adjust the extruder RPM and Cutter RPM to optimize the Pellet quality parameters
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Close the pnenumatic hooder after verification pellet quality meets quality standards
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ensure the consistency of physical quality of pellets by adjusting steam/water/extruder RPM/Cutter RPM in a continous prodution
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Increase the feedrate gradually by achieving maximum through put of extruder without quality deviation
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Ensure uniform pellet distribution from extruder , color, BD.
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Maintain and monitor temperature, moisture as per physicall quality of pellets
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collect the startup materials (mash/Pellets)from ground and send to IM line
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Ensure No powder/steam/airleak in the system
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collect the extruder sample and check BD,Size,Length ,color , Moisture once in 30minutes
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Adust the dryer temperature to achieve the optimum moisture of Finished products
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Fill the Extruder process parameter logsheet report as per the GAVl format
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Fill the CLIT checklist on shiftbasis
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Enter the data in the SIC boards
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if any Powder/Air/ steam leaks found should arrest immediately
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Ensure the avialability of spareparts and consumbles in the shop floor
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Ensure the cleaniliness of Equipments & Maintain Extruder Room in good manner
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discard sample into IM line
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coorinate with cross functional and internal team
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Follow HOTO & LOTO
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Maintain clean & safe at workplace
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identify the UA/UC,NMR in the plant
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As per Management requirement works changes on time to time
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BATCHING OPERATOR JOB DESCRIPTION
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Enter the Formulation in PLC SCADA system
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Verify the formulation in the PLC SCADA system
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Check the Bin stock report based on that issue RM Request to Dumping supervisor
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Check and verify the Available floor stocks of RM and premix materials
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To take trail Run of all machinaries Before start the batching operation
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Select the bin distributor with respect to RM
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Do the batching as per the production plan
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Reconcilate the RM deviation against the set weight of formulation if any deviation found correct it immediately and eliminate batching Errors
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Monitor the sequence of production operations from RM dumping to FP packing
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start to run Pregrinder,H.M, all conveying and sieving system one by one the operation will continous throughout the shift
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Monitor the sequence of production operations from RM dumping to FP packing
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Ensure No idle run of plant machineris
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Track all consumbles spares against the target
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to achieve the machine throughput against the target if not meets do the necessary action with repect to achieve the target
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to Ensure No breakdown by maintaing health condition of machine
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Ensure the grinding fineness as per Quality specification
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if any Powder/Air/ steam leaks found should arrest immediately
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Maintain all production related reports
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coorinate with cross functional and internal team
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Follow HOTO & LOTO
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Fill the CLIT checklist on shiftbasis
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Maintain clean & safe at workplace
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to maintain GHK in control room
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identify the UA/UC,NMR in the plant
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