Supplier Quality Engineer – Powertrain (STA)

As a Supplier Quality Engineer (STA) Powertrain you will work closely with suppliers and Ford crossfunctional teams to ensure robust manufacturing processes ontime PPAP approval capacity readiness and continuous quality improvement. You will play a critical role in launch execution supplier risk mitigation and longterm manufacturing excellence.

Supplier Launch & Readiness

• Drive flawless launches at assigned supplier sites in collaboration with the Launch STA team.
• Lead supplier readiness activities including Schedule A PPAP (Production Part Approval Process) and manufacturing feasibility reviews.
• Escalate critical issues promptly and drive structured datetogreen recovery plans with suppliers and management.

Supplier Capacity & Risk Management

• Conduct onsite supplier evaluations for priority commodities in line with the GPDS supplier engagement process.
• Support capacity studies with the Capacity Purchase team and Ford crossfunctional stakeholders.
• Review and approve supplier incremental tooling and capacity uplift plans in line with GCP study requirements.
• Monitor supplier capacity production constraints and 24/7 roster supply risks including PPAPs beyond implementation timing.
• Review Capacity Analysis Reports (CARs) for compliance and drive corrective actions.

Quality & Manufacturing Excellence

• Drive robust supplier failure prevention using PFMEA SCCAF Control Plans (CP) and manufacturing health charts.
• Ensure supplier compliance to manufacturing health chart standards and support development of new health charts where required.
• Lead supplier compliance for special processes in collaboration with STA Technical Specialists.
• Drive continuous improvement through Q1 deployment Q1 attainment/retention MSA SPC and supplier training.
• Improve quality performance metrics including Q1 QR TGW R/1000 CPU warranty reduction and benchmarking.
• Apply structured problemsolving methodologies such as G8D SPC Gage R&R and statistical analysis.

Supplier Development & Issue Resolution

• Lead new supplier site evaluations and supplier risk assessments for new sourcing in support of GCST including mitigation planning.
• Drive closure of supplier quality issues related to Stop Ship/Stop Build BSAQ projects and field actions.
• Ensure compliance with corporate processes SIM requirements and mandatory training.

Required

• Bachelors degree in Engineering or equivalent academic qualification.
• Strong working proficiency in English for collaboration with global teams.
• Solid knowledge of manufacturing processes related to assigned component commodities.
• Strong understanding of quality systems and structured problemsolving tools.

Preferred / Recommended Experience

• Experience in supplier site assessments APQP PPAP SPC GD&T.
• Experience in quality systems tools and techniques.
• Project management and crossfunctional coordination experience.
• Supply risk or crisis management experience.
• Strong verbal and written communication skills.

Preferred Commodity & Technical Experience

• Powertrain component development experience (Transmission and Axle)
• Knowledge of Engine and Transmission assembly processes and systems:
  • Fuel cooling exhaust lubrication valve train.
• Handson experience with:
  • Ferrous and aluminium casting
  • Machining forging heat treatment
  • Welding coating plating
• Exposure to plastic injection moulding and stamping processes.
• Experience with CQI requirements:
  • CQI9 (Heat Treatment)
  • CQI23 (Injection Moulding)
  • CQI15 (Welding)

CQI11 (Plating