Senior Robotics Control Systems Engineer

Location: Coimbatore India
Work Mode: Onsite
Experience: 5 Years
Employment Type: Full-Time

We are seeking a Senior Robotics Control Systems Engineer to lead the design and development of industrial-grade control systems for Autonomous Mobile Robots (AMRs) Forklift AMRs and Automated Storage & Retrieval Systems (ASRS).

The role involves defining control architectures reviewing hardware platforms implementing industrial safety standards and mentoring engineering teams to develop production-ready robotics solutions for warehouse and industrial automation environments.

• Design and develop real-time motion control systems for AMR Forklift AMR and ASRS platforms.
• Define and optimize motor control algorithms including PID FOC torque control speed control and vector control.
• Architect safety-critical control systems aligned with IEC 61508 ISO 13849 and related industrial standards.
• Develop hardware-software interface specifications for MCU FPGA DSP and embedded controller platforms.
• Conduct technical audits and gap analysis of existing robotics hardware architectures.
• Establish hardware design guidelines covering EMC thermal management component derating and industrial reliability.
• Lead integration of LiDAR IMU Encoders Vision Systems and Ultrasonic Sensors for localization and navigation.
• Guide implementation of Sensor Fusion EKF/UKF algorithms and SLAM-based navigation systems.
• Define control strategies for forklift functions including mast control tilt control load handling and positioning systems.
• Develop FMEA/FMECA methodologies for safety reliability collision avoidance and fail-safe operation.
• Collaborate with software mechanical and fleet management teams for WMS/ERP integration.
• Mentor engineering teams through code reviews design reviews documentation standards and technical training programs.

• Bachelors or Masters Degree in Robotics Electronics Electrical Engineering Mechatronics Automation Engineering or a related discipline.
• Minimum 5 years of experience in Robotics Control Systems or Industrial Automation Engineering.
• Proven experience in autonomous systems material handling equipment AGVs Forklift AMRs or warehouse automation platforms.
• Experience working with industrial control systems and embedded platforms in production environments.

• Real-Time Motion Control
• PID Control
• Field Oriented Control (FOC)
• Vector Control
• Torque & Speed Control Loops
• Servo Drives
• BLDC Motors
• PMSM Motors
• Stepper Motor Control

• Embedded C/C
• STM32 Microcontrollers
• PLC Programming
• FPGA/DSP Interface Understanding
• Hardware-Software Integration

• Sensor Fusion
• EKF (Extended Kalman Filter)
• UKF (Unscented Kalman Filter)
• SLAM
• Localization & Mapping
• LiDAR Integration
• IMU Integration
• Vision-Based Navigation

• CANopen
• EtherCAT
• Modbus RTU
• Modbus TCP
• PROFINET
• MQTT
• OPC-UA
• REST APIs

• IEC 61508
• ISO 13849
• IEC 62061
• CE Compliance
• Functional Safety
• FMEA / FMECA
• Industrial Equipment Certification

• C
• C
• Python
• Test Automation
• Version Control Systems
• Engineering Documentation Standards