Senior Hardware Development Engineer (Safety-Critical Computers)
Job Summary
Build the Brain of a Flying Revolution
This is the ultimate challenge in embedded systems. We are seeking a world-class hardware architect and engineer to lead the development of the most critical component of our aircraft: its brain. You will be responsible for creating the high-integrity Flight Control Computer (FCC) and Mission Computer from the ground up.
Your mission is to drive the architecture for our flight-critical computers and lead all aspects of their hardware and FPGA development. This role requires a deep proven expertise in designing complex high-reliability hardware and an unwavering mastery of the DO-254 certification process.
About The ePlane Company
The ePlane Company is at the forefront of Indias urban air mobility revolution. Incubated at IIT Madras we are a deep-tech startup dedicated to designing and building the worlds most compact electric flying taxi. Our mission is to make door-to-door flying a reality drastically reducing commute times and decongesting our cities for a cleaner greener future. Were a passionate team of engineers designers and visionaries working on cutting-edge technology and were looking for brilliant minds to help us take flight.
Roles and Responsibilities
As the Lead Hardware Development Engineer you will own the technical development of our flight and mission computers. You will:
- Architect High-Integrity Computers: Define the end-to-end hardware architecture for our flight-critical computers specifying multicore processors lockstep configurations memory partitioning schemes and redundancy management to meet DAL-A safety requirements.
- Lead Hardware Development: Drive the complete hardware development lifecycle whether managing external vendors or leading in-house design teams. You will be the primary technical authority.
- Lead DO-254 Verification: Rigorously audit and verify all DO-254 artifacts and design processes. You will be our internal authority ensuring all hardware work is certifiable.
- Hands-on FPGA Development: Lead the development of complex logic in FPGAs (using VHDL/Verilog) for critical functions including sensor interfaces image processing pipelines and high-speed data routing.
- Perform Critical Analysis: Conduct rigorous latency and timing analysis for all functions. Define and manage memory budgets and architectures (e.g. ECC NVM).
- Define Systems Interface: Work with the systems team (ARP4754A) and software team (DO-178C) to ensure the hardware design correctly implements all safety requirements and provides a robust platform for the software (e.g. defining the BSP hardware requirements).
- Lead Verification & Validation: Develop and execute comprehensive hardware verification plans including simulation hardware-in-the-loop testing and formal verification methods to prove design correctness.
Required Qualifications (Must-Haves)
- Experience: 8 years of direct hands-on experience in the development of complex safety-critical electronic hardware.
- Education: Bachelors or Masters degree in Electronics Electrical or Computer Engineering.
- DO-254 Expertise: Non-negotiable deep practical experience taking a hardware product through the DO-254 DAL A or B certification process. You must have authored and managed the complete certification evidence package (e.g. PHAC HAS).
- Safety-Critical Architecture: Proven experience designing high-reliability embedded computer architectures using multicore processors lockstep configurations and robust memory partitioning schemes.
- RTOS & Partitioning: Deep knowledge of ARINC 653 principles and their hardware-level implementation. Must understand how hardware design enables a partitioned RTOS environment.
- FPGA Mastery: Expert-level proficiency in VHDL or Verilog and extensive experience with modern FPGA/SoC toolchains (e.g. Xilinx Vivado Intel Quartus).
- Systems & Software Interface: Strong practical understanding of the ARP4754A systems engineering process and the critical DO-254 / DO-178C interface.
- BSP Knowledge: A solid understanding of the hardware components and documentation required to enable Board Support Package (BSP) development.
- Avionics & Mixed-Signal Design: Experience with standard avionics interfaces (e.g. ARINC 429 CAN AFDX/Ethernet) and mixed-signal design (e.g. sensor signal conditioning ADC/DAC).
- Best Practices: A firm grasp of best practices for safety-critical hardware design (e.g. dissimilarity fault containment double buffering redundant clocking).
Preferred Qualifications (Good-to-Haves)
- Hardware Safety Assessment: Knowledge of hardware safety and reliability analysis (e.g. FMEA FTA Reliability Prediction (MTBF)).
- FPGA for Image Processing: Experience developing FPGAs specifically for image processing computer vision or sensor fusion applications.
- High-Speed PCB Design: Experience with schematic capture and reviewing high-speed multi-layer PCB layouts for signal integrity and power integrity.
- Environmental Standards: Knowledge of environmental qualification testing according to DO-160.
What We Offer
- The opportunity to work on a groundbreaking product that will redefine urban transportation.
- A dynamic fast-paced and collaborative work environment with a brilliant and passionate team.
- Competitive salary and benefits.
- A culture of innovation where your ideas can directly impact the future of flight.