Senior Design Engineer Body Structures (BIW)
Job Summary
Senior Design Engineer - Body Structures (BIW)
Role Purpose:
Leads the design and validation of BIW systems ensuring structural performance manufacturability and regulatory compliance. Collaborates cross-functionally mentors junior engineers and drives innovation to deliver robust production-ready BIW solutions
Reporting to: Assistant Manager/ Manager/Group lead
Responsibilities/ task:
- Lead the concept development detailed design and integration of BIW structures including pillars roof rails floor assembly front/rear modules and reinforcements.
- Develop lightweight cost-effective and structurally robust BIW solutions using advanced materials and manufacturing processes.
- Mentor junior engineers and provide technical guidance across project stages.
- Ensure timely release of CAD models and 2D drawings with accurate GD&T and tolerance analysis.
- Coordinate with CAE NVH Crash Manufacturing Quality and Serviceability teams for integrated vehicle performance.
- Manage design feasibility with respect to welding joining techniques (spot weld MIG adhesive bonding laser) and assembly constraints.
- Interact with suppliers and manufacturing for tool validation part feasibility and cost optimization.
- Support design validation activities including prototype builds physical testing and correlation with simulation.
- Contribute to DFMEA DVP BOM generation change management and gate reviews.
- Ensure compliance with regulatory crash pedestrian safety and emission standard
Key Performance Indicators
- On-time Delivery:Percentage of projects completed on or before the scheduled deadline.
- Milestone Achievement:Number of project milestones achieved on time.
- First-Time Right:Percentage of designs that pass initial validation without requiring significant revisions
- Design Optimization:Percentage improvement in design efficiency weight reduction or performance enhancement.
- Issue Resolution:Average time taken to resolve design-related issues reported by customers or manufacturing teams.
- Mentorship:Number of junior engineers mentored and their subsequent performance improvements.
- Documentation Quality:Accuracy and completeness of technical documentation and reports.
Role Requirement (Expectations)
Educational Qualification: BE / DME in Mechanical/production/automobile stream
No. of years of work experience
If BE then 6- 9 years
If DME then 8-11 years
Critical Skill Sets (Technical)
- Advanced CAD Proficiency: Expert in CATIA V5/V6 or Siemens NX for 3D modeling and 2D detailing
- System-Level BIW Knowledge: In-depth understanding of full vehicle BIW architecture (including pillars cross members floor roof rails etc.).
- Master Section preparation and management
- Design for Manufacturing (DFM): Competent in tooling feasibility stamping guidelines and assembly integration Joinery definitions
- CAE Interpretation: Skilled in reading and applying CAE/FEA feedback (crash modal fatigue) to refine designs.
- GD&T and Tolerance Analysis: Strong skills in geometric dimensioning and tolerance stack-up studies.
- DFMEA / DVP: Experienced in failure mode analysis and test validation planning for BIW parts.
- Change Management: Proficient in engineering change process release management and BoM configuration.
- PLM Systems: Hands-on experience with systems like Teamcenter Enovia
Critical Skill Sets (Behavioral)
- Strong communication and presentation abilities
- Problem Solving
- Project and time management
- Team Coordination
- Creative Thinking
Proficiency in languages
- English
- Hindi
- Regional / Native Language
Required Experience:
Senior IC
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