Quality Control Engineer
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Job Summary
Zeeco is a global leader in the design and manufacture of advanced combustion and pollution control technologies for the petroleum chemical petrochemical pharmaceutical and allied process industries. Our product portfolio includes ultra-low emission burners gas and liquid flaring systems thermal oxidizers vapor recovery systems and hazardous waste incineration solutions.
Headquartered near Tulsa Oklahoma (USA) Zeeco operates one of the industrys largest combustion research and testing centers alongside a 66000 sq. ft. manufacturing facility. With operations across the United States United Kingdom South Korea India Saudi Arabia Japan and other global locations Zeeco delivers innovative engineering solutions worldwide.
At Zeeco we foster a culture of innovation continuous improvement and technical excellence empowering our employees to challenge conventional thinking and create lasting value.
Zeeco India is seeking a Quality Control (QC) Engineer with 3 to 6 years of experience in the fabrication and inspection of pressure vessels process equipment structural steel piping and skid-mounted systems. The successful candidate will be responsible for ensuring compliance with applicable codes client specifications and Zeecos Quality Management System throughout all stages of manufacturing.
The role requires strong technical knowledge of fabrication processes welding metallurgy inspection techniques documentation and quality assurance practices along with the ability to coordinate effectively with engineering production procurement clients third-party inspection agencies and certification bodies.
- Ensure compliance with ASME ASTM EN ISO IS IBR client specifications and internal Quality Management System (QMS) requirements.
- Perform quality inspections across all manufacturing stages including raw material receipt fabrication fit-up welding NDT heat treatment pressure testing final visual & dimensional inspection surface preparation painting packing and preservation.
- Coordinate Kick-off Meetings (KOM) Pre-Inspection Meetings (PIM) and inspection activities with Clients Third-Party Inspection Agencies (TPIA) Authorized Inspectors (AI) consultants and suppliers.
- Prepare review and maintain ITPs QAPs Weld Maps WPS/PQR Welder Qualifications (WPQ) NDE Heat Treatment Pressure Test PMI/Ferrite Testing Surface Preparation & Painting Packing & Preservation procedures along with inspection reports test records and quality documentation.
- Review engineering drawings BOMs material specifications and project requirements to ensure compliance with applicable codes and latest revisions.
- Prepare Technical Delivery Conditions (TDCs) and coordinate raw material inspections MTC verification traceability supplier quality activities and Inspection Release Notes (IRNs).
- Review and implement WPS/PQR verify welder qualifications monitor welding parameters and ensure compliance with essential non-essential and supplementary essential variables.
- Possess sound knowledge of Carbon Steel Low Alloy Steel Austenitic Stainless Steel material selection and sensitization.
- Coordinate and review VT PT MT RT UT PMI and Ferrite Testing ensuring compliance with project specifications and acceptance criteria.
- Monitor PWHT stress relieving normalizing annealing and other heat treatment processes selecting appropriate methods based on material and code requirements.
- Coordinate hydrostatic and pneumatic pressure testing ensuring compliance with approved procedures.
- Inspect surface preparation blasting pickling & passivation industrial painting systems DFT measurements packing preservation and export shipment requirements.
- Manage NCRs Root Cause Analysis (RCA) Corrective & Preventive Actions (CAPA) customer complaints and continual improvement initiatives.
- Develop and update SOPs QC procedures and maintain compliance with the Quality Management System (QMS).
- Collaborate with Engineering Procurement Manufacturing Project Management Clients Suppliers and Inspection Agencies to resolve quality issues maintain documentation and ensure timely project execution.
The ideal candidate should possess sound knowledge of:
- Pressure Vessel fabrication
- Structural fabrication
- Welding processes and inspection
- Manufacturing stages of process equipment
- Raw material control and traceability
- Quality documentation and inspection records
- Welding Procedure Qualification & Welder Qualification
- Metallurgy of Carbon Steel Alloy Steel and Stainless Steel
- Heat Treatment processes
- NDT methods and acceptance criteria
- Pressure Testing requirements
- PMI & Ferrite Testing
- Surface Preparation Pickling & Passivation
- Industrial Painting Systems
- Packing & Preservation techniques
- Root Cause Analysis (RCA)
- Corrective & Preventive Actions (CAPA)
- Quality Management Systems (ISO 9001)
- Interpretation of engineering drawings and fabrication documents
- Bachelors Degree in Mechanical or Metallurgical Engineering
- 36 years of experience in Quality Control within fabrication pressure vessels process equipment heavy engineering EPC Oil & Gas Petrochemical or manufacturing industries.
- Certifications such as CSWIP AWS-CWI NDT Level II or Lead Auditor (ISO 9001) will be an added advantage.
Candidates from the following industries will be preferred:
- Oil & Gas
- Petrochemical
- Chemical
- EPC
- Pressure Vessel Manufacturing
- Heat Exchangers
- Boilers
- Fired Heaters
- Process Equipment
- Heavy Fabrication
Required Experience:
IC
About Company
With thousands of installations worldwide, Zeeco is the number one choice for combustion and environmental solutions, field services, aftermarket parts, and rental equipment.
