Process Operator L4

Summary

This role will be responsible to execute various tasks to set up operate monitor troubleshoot and perform on assigned machines.

Key Responsibilities

• Follow all safety and compliance policies/procedures/systems of the company - (C.A.R.E Commit Access Recognize Encourage) program.
• Follow full compliance with food safety & quality standards & norms HACCP GMP & GHP.
• Commit comply support the Simplot Sustainability Strategy and work towards achieving the sustainability targets of the company.
• Meet daily plan within specified percent output including raw material to improve product Yield within the finish product specification.
• Monitor and execute that all equipment in the process section are operating to its full potential/efficiency to produce outputs with the required quantity and quality.
• Ensure that the equipment is cleaned & sanitized after any breakdown/once SKUs processing is completed. To remove any balance material from the equipment area and send to store as per SOP.
• Collect samples and perform various testing from pre-defined inspection points.
• Control & manage the process parameters to achieve finish product as per required specification. If any quality issue arises inform the Process Area Leader / Shift in Charge and take any corrective action to achieve quality standards as instructed.
• Ensure the uptake of edible oil within the specification and ensure stock of edible oil as per the consumption patterns.
• Perform necessary pre-start up activities during plant start up and after CIP for smooth plant start up.
• Prepare the batches monitor processes related to dry ingredient blending mixing battering forming and coating and operate the equipment for speciality products as per SKUs SOP.
• Control waste generated within the process area. To investigate whenever excessive waste is found & inform the Process Area Leader.
• Ensure that all process waste is weighed recorded and dumped on the daily process log sheet.
• Actively participate with CI team to provide suggestions related to quality zero defects reduce cost and improvements in overall process.
• Perform QC test monitor & note the yield loss colour SAPP concentration Free Fatty Acid texture Sugar issues etc as per SOPs to ensure the texture & quality of processed product.
• Maintain the process to achieve zero customer complaints and products specifications are within the specified targets.
• Perform participate and execute all duties as assigned by the Process Area Leader for the execution of NPD trials.
• Perform & execute CIP (Clean in Place) for ensuring optimum quality products through completing proper clean up and sanitation tasks to meet the company regulatory standards ensuring the product and process are both clean and sterile.
• Operate the CIP system to clean and sanitize all process equipment drain product transfer belt etc. Assemble and disassemble equipment for proper cleaning/sanitizing as per manufacturer instructions.
• Maintain the log sheets on half hourly/hourly basis or on regular intervals as per SOP in the shift for ensuring traceability.
• Attend the daily weekly and monthly production review meetings.
• Inform & update out-put downtime and quality issues to the control room.
• Communicate incomplete/pending process jobs to the next process operator/reliever.
• Active participation in different programs trainings & initiatives taken by company from time to time.

Typical Education

Relevant Experience

Required Certifications

Must have completed ITI degree on full time basis in Mechanical/Electrical discipline from recognized academic institute which is approved by UGC or similar accreditation body

Other Information

• Must have overall process & product quality improvement skills.
• Must have keen observation and troubleshooting skills related to process and supporting equipment & systems.
• Must have good knowledge of OEE Yield Improvement & Process Variability.
• Must have exposure of automation & PLC control system.
• Must have Knowledge of Hygiene Sanitation CIP system.
• Must have Knowledge of HACCP GMP GHP CCP 5S Kaizen Food Safety & hygiene.
• Must be able to use a computer and have basic computer skills.
• Must be able make entries in daily logs computers & check sheets.
• Must be able to complete assigned jobs independently by using technical knowhow.
• Work exposures may include but not limited to: heights noise chemicals mechanical and electrical hazards.
• Must be able to manoeuvre in close quarters and climb stairs ladders and catwalks on a regular basis.
• Ability & willingness to work in high temperature humid refrigerated & frozen environments wet & slick floors.
• Team Player coordination skills and good interpersonal skills.
• Integrity - maintains high level of confidentiality and transparent reporting with supervisor.
• Good time management skills and must be capable of setting priorities and multitask.
• Ability to manage & analyse difficult/critical situations be flexible and work well under pressure.
• Problem -solving abilities. Prompt decision maker in case of critical situation & emergencies.