Manufacturing EngineerProcess Engineer – Cable Assembly

Job Highlights: B. Tech Mechanical Engineering with 8 years of experience in Process Engineering of Cable Assembly domain.

Job Description:

Manufacturing Process Engineer with hands-on expertise in wire harness manufacturing processes including crimping wire preparation soldering ultrasonic splicing/welding and harness protection techniques.

Experienced in optimizing process parameters ensuring product quality improving productivity and driving continuous improvement initiatives across assembly operations.

ROLES & RESPONSIBILITIES

• Develop and maintain Process Failure Mode & Effects Analysis (PFMEA) Process Flow Charts (PFC) and Work Instructions (WI) to ensure robust process control and risk mitigation.

• Design and develop tools and fixtures to enhance process capability productivity and quality performance.

• Establish and implement manufacturing standards process controls and validation plans during sample development and mass production.

• Ensure compliance and working knowledge of IPC/WHMA-A-620 standards for wire harness assembly and workmanship requirements

. • Review and interpret product specifications drawings and process requirements for both ongoing production and product transfers.

• Collaborate with cross-site Manufacturing Engineering teams to support smooth product transfer and localization activities.

• Manage receipt verification and organization of manufacturing equipment details and documentation during product transfers and New Product Development (NPD).

• Conduct process risk assessments analyze potential failure modes and implement corrective and preventive actions to drive continuous Process and Quality improvements.

• Coordinate with the NPI team for prototype/sample builds process validation and successful production ramp-up.

• Provide structured support to the Project Manager on technical and cross-functional assignments.