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Lead Engineer- Brake Discs and Brake Hoses (Passenger Car)

BMW TechWorks

Job Location:

Pune - India

Monthly Salary: Not provided by the employer

Posted: 2 October 2026 (17 hours ago)

Application Deadline: 30 December 2026

Vacancies: 1 Vacancy

Job Summary

Role	Lead Engineer- Brake Discs and Brake Hoses (Passenger Car)
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About the UNIT/ Unit Overview	Digital Product Engineering
Location	Pune
Experience:	8-12
Number of openings	1
What awaits you/ Job Profile	You will shape the future BMW vehicles dynamics by bringing brake systems to life through precise CAD modelling Concept and engineering execution. You will contribute to the design & development of advanced brake systems including brake discs brake hoses and wheel-end integration components. Develop and maintain 3D CAD models assemblies and engineering drawings for brake system components and sub-systems. Support concept development design optimization prototype builds validation and production implementation activities. Ensure compliance with performance durability safety cost weight and manufacturing requirements throughout the product development lifecycle.
What should you bring along	Bachelors or Masters degree in Mechanical Engineering Automotive Engineering or a related field. 8-12 years of experience in automotive brake system design and development with specific focus on Brake Discs and Brake Hoses. Knowledge of automotive design standards engineering release processes and product development methodologies. Experience working with OEMs or Tier-1 suppliers in wheel product development. Proactive teamwork-oriented mindset with the ability to operate in a matrix environment. Excellent communication and cross-functional collaboration skills. Proficiency in English additional German language skills are an advantage.
Must have technical skill	Experience in designing and developing Brake Discs Brake Hoses and its component Strong understanding of wheel-end packaging brake clearances wheel-brake interfaces and suspension integration. Design and development of ventilated solid drilled slotted and lightweight brake discs/rotors. Strong understanding of brake disc thermal performance heat dissipation cooling airflow and thermal distortion. Experience with rotor material selection including grey cast iron high-carbon cast iron coated rotors and lightweight solutions. Knowledge of brake judder DTV (Disc Thickness Variation) hot spotting crack initiation and wear mechanisms. Understanding of wheel-brake clearance caliper-disc interface and wheel-end packaging requirements. Design and development of hydraulic brake hoses flexible brake lines fittings banjo connections brackets retainers and routing solutions. Knowledge of hose burst pressure requirements fatigue performance vibration resistance and environmental durability. Experience in vehicle-level hose routing considering suspension travel steering articulation assembly requirements and serviceability. Understanding of brake fluid compatibility corrosion protection and sealing technologies. Ensure brake system compliance with vehicle safety regulatory and homologation requirements. Knowledge of manufacturing processes such as casting forging machining sheet metal stamping and welding. Support vehicle-level brake performance targets including stopping distance brake feel pedal effort thermal performance and stability. Develop detailed CAD models engineering drawings and component specifications. Perform GD&T tolerance stack-up analysis and design validation reviews. Investigate validation failures and field issues through structured root cause analysis and corrective actions. Review supplier designs technical deliverables and manufacturing feasibility studies. Support DFM DFA and production launch activities. Drive value engineering cost optimization and supplier development initiatives. Manage engineering changes through ECR/ECO processes. Coordinate with Vehicle Dynamics CAE Manufacturing Purchasing Testing Quality and Program Management teams.
Good to have Technical skills	CATIA V5 Part Design Assembly Design Generative Shape Design (GSD) and Drafting expertise. Exposure to Brake CAE Thermal Analysis Durability Analysis and Structural Simulations. Exposure to supplier management technical reviews and global vehicle platform programs. Passenger Car Brake System Design & Development (Hydraulic Brake Systems) GD&T and Tolerance Stack-up Analysis DFMEA / DVP/CATIA V5 Root Cause Analysis and Problem Solving Exposure to Design for Manufacturing (DFM) and Design for Assembly (DFA) principles. Cost Optimization and Value Engineering. Experience with EV and Hybrid Vehicle Brake Systems. Knowledge of FMVSS ECE AIS and global braking regulations. Experience working in global automotive development programs.