Fabrication & Production supervisor
Coimbatore - India
Job Summary
The Production Supervisor leads day-to-day operations within the fabrication shop and final packaging area ensuring safe efficient high-quality production that meets customer delivery commitments. This role is responsible for supervising shop-floor personnel coordinating production activities across work centers managing performance metrics and driving continuous improvement through Lean and operational-excellence practices.
- Supervise fabrication shop and final packaging operations to achieve production quality safety and on-time delivery targets.
- Plan prioritize and schedule production activities across multiple work centers based on workload capacity material availability and delivery commitments.
- Assign daily work to shop employees according to skill level certifications workload and production priorities.
- Maintain and regularly update the shop-floor skill matrix; identify training needs and coordinate employee development activities.
- Ensure compliance with Flowserve safety policies safe work practices and applicable environmental requirements.
- Promote a strong safety culture by conducting regular safety discussions identifying risks and ensuring corrective actions are implemented.
- Ensure production processes comply with ISO 9001 and ISO 14001 requirements including adherence to documentation traceability inspection and record-retention procedures.
- Monitor and manage key operational KPIs including utilization efficiency productivity scrap rework quality performance and schedule adherence.
- Analyze production losses quality issues and daily shop-floor constraints; implement corrective and preventive actions using structured problem-solving tools.
- Drive Lean Manufacturing and Operational Excellence initiatives including AMEF/FMEA Value Stream Mapping 5S/6S SMED standard work visual management and continuous-improvement activities.
- Apply statistical process-control principles to monitor process performance identify variation and improve product quality.
- Support inventory management activities including material availability WIP control inventory accuracy and coordination with planning and supply chain teams.
- Ensure appropriate use of ERP systems Microsoft Excel Microsoft Project and other production-planning tools for reporting scheduling and daily operational management.
- Review and interpret technical drawings work instructions manufacturing procedures inspection plans and customer specifications.
- Ensure fabrication and assembly activities comply with applicable engineering and industry standards including API 610 ASME AWS and other relevant requirements.
- Support and oversee API and non-API pump manufacturing processes ensuring that approved procedures and quality requirements are consistently followed.
- Conduct training for shop employees on safety quality procedures technical requirements Lean practices and standard work.
- Partner with Quality Engineering Supply Chain Planning and Maintenance teams to resolve operational issues and improve overall plant performance.
- Perform other duties as assigned.
- Bachelors degree in Mechanical Engineering Industrial Engineering Manufacturing Engineering or a related field.
- Minimum 57 years of relevant manufacturing experience including experience supervising shop-floor operations.
- Demonstrated experience in fabrication shop operations and final packaging activities.
- Working knowledge of CNC programming and machining/manufacturing processes.
- Knowledge of Lean Manufacturing and continuous-improvement tools including AMEF/FMEA VSM 5S/6S SMED and root-cause analysis.
- Experience with production planning capacity management work-center scheduling and inventory/WIP management.
- Strong understanding of quality systems process control and ISO 9001/ISO 14001 requirements.
- Familiarity with API 610 ASME standards and preferably AWS welding standards.
- Ability to read and interpret engineering drawings technical specifications work instructions and manufacturing procedures.
- Proficiency in Microsoft Excel Microsoft Office applications ERP systems and Microsoft Project or comparable scheduling software.
- Strong leadership communication problem-solving and team-development skills.
- Experience in pump manufacturing including API and non-API pump production processes.
- Experience implementing Lean Operational Excellence or continuous-improvement initiatives in a manufacturing environment.
- Exposure to statistical process control quality tools and structured corrective-action methodologies.
- Knowledge of welding fabrication assembly testing and packaging processes for industrial equipment.
Required Experience:
Manager
About Company
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