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Sr Mechanical Engineer

Advanced Energy


Job Location:

Fort Collins, CO - USA

Yearly Salary: $ 95000 - 145000
Posted: 11 July 2026 (30+ days ago)
Application Deadline: 18 November 2026
Vacancies: 1 Vacancy

Job Summary

ABOUT ADVANCED ENERGY

Advanced Energy (Nasdaq: AEIS) is a global leader in the design and manufacturing of highly engineered precision power conversion measurement and control solutions for mission-critical applications and power solutions enable customer innovation in complex applications for a wide range of industries including semiconductor equipment industrial manufacturing telecommunications data center computing and healthcare. Advanced Energy has devoted four decades to perfecting power for its global customers and is headquartered in Denver Colorado.

WHY BE A PART OF ADVANCED ENERGY

Some people say its like working in the best of two worlds. We operate like an agile growing small company you can see your work make a difference to the company every day. Things move quickly and you can see and feel it. At the same time were a global company founded in 1981 and have been publicly traded for more than 28 years. We have a strong cash position deep trust and partnership with leading customers a global best-in-class operations capability and a proven leadership team. We have a track record and resources to make things happen both organically and inorganically. Being part of a nimble company with a solid foundation attracts team members that are capable driven and like a challenge. Our employees collaborate and know how to have fun inventing working building and winning together. At our core we are Advanced Energy powering the future together.

POSITION SUMMARY:

As a Mechanical Engineer III in the Plasma Power Group you will lead the design analysis and validation of mechanical systems for high-power products used in plasma processing applications. You will work with a high degree of independence and technical judgment to develop innovative manufacturable and reliable solutions for complex power electronics. This role requires strong expertise in thermal management materials selection and mechanical design in demanding environments along with the ability to drive cross-functional collaboration mentor other engineers and influence product architecture from concept through production.

RESPONSIBILITIES:

  • Lead mechanical engineering activities across all phases of the product development lifecycle from concept generation through production release and sustaining support.
  • Own the design and analysis of thermal management systems including cold plates heat sinks and air/liquid cooling mechanisms for high-power electronics.
  • Develop robust mechanical designs and detailed documentation for sheet metal machined molded extruded stamped and 3D-printed components and assemblies.
  • Design and route power and communication cabling to meet system performance safety regulatory and serviceability requirements.
  • Create maintain and drive accuracy of Bills of Materials (BOMs) engineering change documentation and released product data throughout the lifecycle.
  • Partner with suppliers manufacturing and supply chain teams to optimize designs for manufacturability cost quality and delivery.
  • Perform and interpret thermal and structural simulations using tools such as Ansys and correlate results with laboratory and prototype test data.
  • Perform tolerance stack-up analysis and apply GD&T per ANSI Y14.5 to ensure fit function manufacturability and interchangeability.
  • Plan and execute experiments develop test methods and automate data collection and analysis for performance validation and root-cause investigation.
  • Apply DFM/DFA principles to improve manufacturability testability serviceability and product reliability.
  • Lead prototype builds hands-on testing design reviews and troubleshooting efforts for complex mechanical and electro-mechanical issues.
  • Evaluate and select materials and mechanical solutions suitable for environments with high RF fields thermal loads and demanding operating conditions.
  • Provide technical guidance to other engineers and technicians and contribute to mechanical design standards best practices and continuous improvement initiatives.
  • Collaborate across engineering disciplines to ensure robust manufacturable high-quality product designs that meet customer and business objectives.

WORK ENVIRONMENT:

  • Work is split between a standard office environment an engineering lab and/or clean room.
  • Minimal travel may be required both domestically and internationally.

QUALIFICATIONS:

  • Advanced proficiency in SolidWorks or equivalent 3D CAD software for complex part and assembly design.
  • Strong experience with sheet metal machined molded extruded stamped and 3D-printed parts and associated manufacturing processes.
  • Demonstrated expertise in tolerance analysis and GD&T (ANSI Y14.5).
  • Hands-on experience with lab testing instrumentation and data collection for design validation and troubleshooting.
  • Experience creating and managing Bills of Materials (BOMs) engineering changes and released product documentation.
  • Experience designing and routing power and communication cables for complex systems.
  • Proven ability to collaborate effectively with suppliers manufacturing and supply chain teams to drive manufacturable cost-effective solutions.
  • Strong analytical and problem-solving skills with the ability to independently drive technical investigations and design decisions.
  • Background in electronics packaging or RF systems preferred.
  • Familiarity with materials suitable for use in high RF field environments preferred.
  • Demonstrated application of DFM/DFA principles and participation in design reviews root-cause analysis and continuous improvement initiatives preferred.

EXPERIENCE:

  • 5-8 years of mechanical engineering experience with a BS degree or 3 years of experience with an MS degree.
  • Demonstrated experience leading substantial mechanical design efforts for complex products or subsystems from concept through release.
  • Experience designing thermal management systems such as cold plates heat sinks and air/liquid cooling solutions.
  • Experience with Ansys or similar simulation tools for thermal and structural analysis preferred.
  • Experience with scripting (e.g. Python or MATLAB) for test automation or data analysis preferred.

EDUCATION:

  • Bachelors Degree in Mechanical Engineering or Materials Science

COMPENSATION:

As required by multiple state pay transparency laws Advanced Energy provides a reasonable range of compensation for each job posting. Actual compensation is influenced by an array of factors including but not limited to skill set level of experience and specific office location. The range of starting pay for this role is $95000 to $145000 per year.

BENEFITS:

As part of our total rewards philosophy we believe in offering and maintaining competitive compensation and benefits programs for our employees to attract and retain a talented highly engaged compensation programs are focused on equitable fair pay practices including market-based base pay an annual pay-for-performance incentive plan and discounted Employee Stock Purchase Plan.

In addition to our competitive compensation practices we offer a strong benefits package in each of the countries in which we the U.S. we offer a rich benefits package that includes:

Medical - multiple medical plans are available to choose from

Short and long-term disability and life insurance

Health savings and flexible spending accounts

Generous time off policy starting with 3 weeks of paid vacation 7 days of paid sick time and 12 paid holidays

8 hours of paid volunteer time off

8 weeks of paid parental leave for both Moms and Dads

Company matched 401(k)

Tuition reimbursement

Expanded mental health coverage and employee assistance programs

Other voluntary benefits include critical illness accident and hospital indemnity pet insurance identify theft and legal assistance

Advanced Energy is committed to diversity in its workforce including Equal Employment Opportunity for Minorities Females ProtectedVeteransand Individuals with Disabilities.

Advanced Energy is also committed to providing reasonable accommodations in our job application process/procedures for qualified individuals with disabilities. If you require assistance in completing an Advanced Energy application please reach out to

CO ONLY:

Applications will be accepted through August 21 2026 unless the position is filled prior to this date. The company reserves the right to review applications at any point after they are submitted.


Required Experience:

Senior IC