Sr. Flight Test Engineer

SeniorFlight Test Engineer

We are seeking a self-motivatedSeniorFlight Test Engineer to join our engineer willassistin the multi-functional product development ofnew designswhile collaborating with other engineering disciplines and project will play a crucial role inthe planning execution and analysis of flight tests for unmanned aerial vehicles (UAVs). You will work with cross-functional teams to develop test plans conduct flight tests and ensure that UAV systems meet performance safety and reliability standards. This position requires a strong background in aerospace engineering a deep understanding of UAV systems and experience in flight involves working on multiple platforms and vehicles supporting both ground andflight-testingoperations.

Responsibilities and Duties:

• Provide testing and flight-testing support for company projects.

• Develop andmaintainhigh-quality testing documentationto include detailed test plansthat describeobjectives methodologies safety protocols and resource requirements

• Represent testing interests when collaborating with project teams.

• Work with design engineerssystems engineers and software developers to define specific test requirements and procedures anddevelop engineering test strategies for new and existing products.

• Collaborate with assembly and engineering personnel to test prototype units and ensure proper execution and documentation.

• Conduct pre-flight inspections and system checks to ensure the readiness of UAVs for testing.

• Lead orparticipatein the execution of flight tests.

• Monitor and analyze flight data in real-time to ensure the achievement of testobjectives.

• Conduct risk assessments and develop mitigation strategies to ensure safe operations.

• Lead post-test debriefs toidentifylessons learned and incorporate them into future testing.

• Work with field service personnel and engineers to create test procedures addressing specific product issuesobservedin the field.

• Act as an engineering interface to resolve production test issues.

• Train personnel in proper testing techniques.

• Look for improvements throughout the testing process to reduce costs or improve test coverage.

• Support the creation of system requirements trade studies sub-component and flight test plans.

• Coordinate with suppliers internal and external integrated product teams.

• Provide manufacturingcomponenttest and ground/flight test support.

• Investigate anddetermineroot cause ofcomponentfailures and recommend corrective actions.

• Develop engineering drawings schematics and design specifications.

• Ensure circuit protection isolation redundancy and fault tolerance for flight systems.

• Present results through technical drawings written reports and oral presentations to customers and senior project management.

• Mentor and guide junior flight test engineers

Required Qualifications and Skills:

• Bachelors degree in engineering or equivalent.

• 5-8 years of experience in aerospace engineering with at least 3-5 years in UAV flight testing or a closely relatedfield. Hands-on experience inplanning and conductingflight tests for unmanned systems.

• Experience with power distribution systems theory design test or analysis.

• Experience with electric motor and controller/inverter theory design test or analysis.

• Able to work with high voltage (>500V).

• Strong analytical and problem-solving skills.

• Proficiencyin flight test software and simulation tools.

• Excellent communication and teamwork abilities.

• Ability to work in a fast-paced dynamic environment.

• Understanding of structures mechanisms system layout materials and processes.

• Experience with data collection and reduction software (LabViewMatLab).

• Proficiencywith the Microsoft Office Suite (Word Excel PowerPoint).

• Experience with SolidWorks and SolidWorks PDM (or similar).

• Structural or thermal analysis of structures and systems.

• Part 107pilot qualified or ability to obtain

• US Citizenship Required.

Desired Qualifications and Skills:

• Masters degree in Aero or Mechanical Engineering or equivalent and/or 5 years of experience.

• Familiarity with electronics testing.

• Experience with digital communication protocols such as SPI Ethernet and CAN bus.

• Experience in UAS design.

• Familiarity with Military standards foraircraftdesign and electromagnetic compatibility.

• Experience with metallic and composite design and analysis.

• Experience with design for manufacturing and advanced manufacturing processes.

• Hands-on experience working with machine shops integrating prototype designs and conducting validation tests.

• Strong organizational skills and attention to detail.

• Experience with supplier management and procurement (e.g. SOWs RFPs vendor management).

• Familiarity with Risk Management.

• Ability to work on DoD projects.

Comprehensive Benefits & Perks:

• Health & Wellness:Choose from three health dental and vision plans - including a 100% employer-paid option covering both employees and their families.

• Paid Time Off:Enjoy 120 hours of PTO 80 hoursaccruedplus anadditional40 hours of holiday break pay in addition to Christmas Eve Christmas Day and New Years Day off.

• Life Insurance:$25000 employer-paid life insurance policy with theoptiontopurchaseadditionalcoverage for employees and their families.

• Supplemental Coverage:Access optional benefits such as Critical Illness Hospital Indemnity Accident Insurance and Critical Illness with Skin Cancer coverage.

• Health Savings Account (HSA):Take advantage of a tax-advantaged HSA to manage medical expenses.

• Retirement Savings:401(k) with a company match to support your financial future.

• Paid Holidays:Enjoy 9 paid holidays throughout the year.

• Work Environment:A casual dress code complimentary snacks and a welcoming company culture.

• Ideal Location:Work in an area that offers an outstanding quality of life - a perfect place to live work and play!

Company Overview:

Empirical Systems Aerospace Inc (ESAero) is a leader in aerospace engineering product development and manufacturing dedicated to delivering high-quality innovative and cost-effective solutions to the industry. We specialize incutting-edgesystem design rapid product development precision manufacturing comprehensive testing and technology demonstrations to support the evolving needs of the aerospace community. Committed to excellence on-time delivery and continuous growth we invest in infrastructure to expand our manufacturing and aftermarket capabilities whilemaintainingthe highest standards of engineering services.

AtESAero wedontjust build products we engineer solutions that propel

the aerospace industry forward.

**This position is fully on-site atESAeroin San Luis Obispo CA**

ESAerois an equal opportunity employer.
E-Verify participationrequiredfor employment.
AllESAeropositions require US citizenship or US resident status.
Must be able to pass background check and drug screening.
PayRange:$110-$140kSalary Exempt