Enter a job title or keyword

Sr. Design Engineer (Structures)

Polaris


Job Location:

Novi, MI - USA

Yearly Salary: $ 93000 - 123000
Posted: 21 August 2026 (8 hours ago)
Application Deadline: 18 November 2026
Vacancies: 1 Vacancy

Job Summary

At Polaris Inc. we have fun doing what we love by driving change and innovation. We empower employees to take on challenging assignments and roles with an elevated level of responsibility in our agile working environment. Our people make us who we are and we create incredible products and experiences that empower us to THINK OUTSIDE.

Position Overview:

You will lead the design development and validation of structural systems and components for Polaris Powersports vehicles from concept through this role you will collaborate with program architects subject matter experts product management suppliers and operations teams to develop structural solutions that meet performance quality cost manufacturing and timing objectives. You will be responsible for component ownership throughout the product development lifecycle including design validation release and production support. This is a compelling opportunity to influence vehicle structures and manufacturing strategies while delivering innovative products across multiple vehicle platforms.

Key Responsibilities:

Lead the design development and validation of structural components and assemblies from concept through production.

Ensure designs meet safety quality reliability timing and cost objectives established for vehicle and accessory programs.

Complete design activities and support timely release of components and documentation through established product development processes.

Create and maintain component specifications DFMEAs DVP&Rs and related engineering documentation.

Own and manage structural development plans through design sourcing validation manufacturing and production implementation.

Support validation activities and manufacturing strategies for structural systems and component variants.

Evaluate and recommend manufacturing methods that support design performance quality and cost objectives.

Collaborate with engineers designers manufacturing teams suppliers and cross-functional stakeholders to deliver robust solutions.

Develop engineering concepts layouts sketches presentations and technical documentation to support product development activities.

Partner with suppliers to develop new vehicle and accessory solutions.

Lead and participate in design reviews to ensure technical alignment and successful project execution.

Investigate field and production issues determine root causes and implement corrective actions.

Desired Competencies:

Technical / Functional Expertise: You apply the required technical or professional knowledge to perform your role effectively and stay current within your area of expertise.

Problem Solving: You identify issues assess root causes and implement practical solutions that balance speed quality and risk.

Collaboration: You work effectively with others across functions and levels contributing to shared goals while respecting different perspectives.

Qualifications:

Bachelors degree in Mechanical Engineering or a related engineering discipline.

Minimum of 5 years of design engineering or systems engineering experience.

Experience with stamping metal joining and structural component design.

Automotive Body-in-White (BIW) experience is preferred.

Strong mechanical aptitude and ability to operate vehicles for development and testing purposes.

Experience with 3D CAD modeling software; Creo experience is preferred.

Experience using Finite Element Analysis (FEA) tools.

Experience with PTC Windchill Product Lifecycle Management software is preferred.

Working knowledge of GD&T FMEA dimensional tolerance stack-up analysis and fit-and-finish evaluation.

Strong written verbal and interpersonal communication skills.

Ability to work effectively in a cross-functional team environment.

Proficiency with Microsoft Excel Project Word Outlook and PowerPoint.

Ability to work with and travel to domestic and international technology partners.

Travel requirements are approximately 15% for employees based in Wyoming MN and approximately 25% for employees based in Novi MI. Employees based in Novi MI will be expected to travel regularly to the Wyoming MN Product Development Center and supplier locations.

This position is not eligible for sponsorship.

#LI-CS99

The starting pay range for Minnesota is $93000 to $123000 per year. Individual salaries and positioning within the range are determined through a wide variety of factors including but not limited to education experience knowledge skills and geography. While individual pay could fall anywhere in the range based on these factors it is not common to start at the high end or top of the range.

To qualify for this position former employees must be eligible for rehire and current employees must be in good standing.

We are an ambitious resourceful and driven workforce which empowers us to THINK OUTSIDE. Apply today!

At Polaris we put our employees first by offering a holistic approach to their health and financial wellbeing. Polaris is proud to offer competitive compensation including a market-leading profit-sharing plan that is fundamental to our pay-for-performance Polaris employees are owners of the company through company contributions to our Employee Stock Ownership Plan and discounted employee stock purchases plan. Employees receive a generousmatching contribution to 401(k) financial wellness education and consultation to plan for their financial addition to competitive pay Polaris provides a comprehensive suite of benefits including health dental and vision insurance wellness programs paid time off gym & personal training reimbursement life insurance and disability offerings. Through the Polaris Foundation and our Polaris Gives paid volunteer time off we support employees who actively volunteer their time efforts and passions to improve the health and wellbeing of the communities in which they live play and work. Employees at Polaris drive our success and are rewarded for their commitment.

About Polaris

As the global leader in powersports Polaris Inc. (NYSE: PII) pioneers product breakthroughs and enriching experiences and services that have invited people to discover the joy of being outdoors since our founding in 1954. Polaris high-quality product line-up includes the Polaris RANGER RZR and Polaris GENERAL side-by-side off-road vehicles; Sportsman all-terrain off-road vehicles; military and commercial off-road vehicles; snowmobiles; Slingshot moto-roadsters; Aixam quadricycles; Goupil electric vehicles; and pontoon and deck boats including industry-leading Bennington pontoons. Polaris enhances the riding experience with a robust portfolio of parts garments and accessories. Proudly headquartered in Minnesota Polaris serves more than 100 countries across the globe.

EEO Statement

Polaris Inc. is an Equal Opportunity Employer and will make all employment-related decisions without regard to race color religion creed sex sexual orientation gender identity national origin age disability marital status familial status status with regard to public assistance membership or activity in a local commission protected veteran status or any other status protected by applicable law. Applicants with a disability that are in need of an accommodation to complete the application process or otherwise need assistance or an accommodation in the recruiting process should contact Human Resources at or.To read more about employment discrimination protection under U.S. federal law see:Know Your Rights: Workplace Discrimination is Illegal ().


Required Experience:

Senior IC


About Company

Company Logo

We pioneer product breakthroughs which help people work and play outside. Explore our line of products from powersports to commercial, government and military vehicles.

View Profile View Profile