Senior Process Engineer Casting
Job Location:
Warren, OH - USA
Monthly Salary:
Posted on:
Vacancies:
Job Summary
Job Description
At General Motors our product teams are redefining mobility. Through a human-centered design process we create vehicles and experiences that are designed not just to be seen but to be felt. Were turning todays impossible into tomorrows standard from breakthrough hardware and battery systems to intuitive design intelligent software and next-generation safety and entertainment features.
Every day our products move millions of peopleas we aim to makedriving safer smarter and more connected shaping the future of transportation on a global scale.
SENIOR PROCESS ENGINEER CASTING
The Role
The Launch Process Engineering Team excels in the development testing implementation and execution of new casting programs platforms and technology. This group is unique in that by working with and across multiple levels of the GM technical groups vendors and suppliers the complex problems of casting projects are developed into controlled manufacturing processes.
The Specific Purpose of this position is to perform casting manufacturing projects by following a systematic engineering process of evaluation development validations technology transfer leading into and supporting the production launch and processing. Specifically responsible and directly involved in the development of manufacturing processes equipment tooling and alternatives sequences operations utilizations for the production of castings.
What Youll Do
Ability to work individually on specific programs yet collaboratively with Launch Team QC Design Tooling and other support groups
Demonstrate technical knowledge of foundry processes and ability to apply concepts in a manufacturing environment
Support Launch Wall process via Manufacturing Validations Build Plans PPAP and related engineering procedures
Support testing and installations of equipment tooling and technologies both on and off site
Lead support and present the analysis of casting defects
Assist in process tooling and equipment testing troubleshooting and implementations
Develop process documentation Process flow diagrams PCP PFMEA TIS and related technical documents as necessary for a program launch
Analyze first time quality data and optimize processes using DOE Red X and related statistical tools
Perform both Non and destructive testing procedures for casting investigation and analysis (leak testing x ray CT thermal lab specimen prep chemistry density mechanical etc)
On site work working on shop floor hands on equipment understanding of casting shop activity.
Your Skills and Abilities (required qualifications)
3 years of professional experience in a manufacturing environment
Demonstrated knowledge of foundry processes and ability to apply casting concepts in a manufacturing environment
2 years of professional experience in Low Pressure Die Casting Precision Sand Semi Permanent Mold or similar tooling process quality or project management experience.
Knowledge of process engineering procedures and disciplines
Basic knowledge of Magma Flow 3D simulation software
Basic knowledge of NX or Catia or any 3D design software
Effective and functional knowledge of aluminum chemistry heat treat metallurgical processes
Demonstrated understanding of mechanical concepts involving machine design process equipment tooling and secondary post processing
BS degree (engineering metallurgical computer science) or equivalent experience is required
What Will Give You a Competitive Advantage (preferred qualifications)
Training in aluminum metallurgy
Prior experience in Low Pressure Die Casting Precision Sand or Semi Permanent Mold
Prior experience in injection molds
Prior experience in castings or Giga/Structural castings
Training in flow simulations ( Magma Flow 3d)
Training in 3D design software
Mechanical properties testing and procedures
Background in Aluminum chemistry is encouraged
Training in Problem solving
GM does not provide immigration-related sponsorship for this role. Do not apply for this role if you will need GM immigration sponsorship now or in the future. This includes direct company sponsorship entry of GM as the immigration employer of record on a government form and any work authorization requiring a written submission or other immigration support from the company (e.g. H1-B OPT STEM OPT CPT TN J-1 etc). This role is categorized as onsite. This means the selected candidate is expected to report to a specific location on a full-time basis. The selected candidate will be required to travel at least 50% or more on a frequent basis. This job is not eligible for relocation benefits. Any relocation costs would be the responsibility of the selected candidate.About GM
Our vision is a world with Zero Crashes Zero Emissions and Zero Congestion and we embrace the responsibility to lead the change that will make our world better safer and more equitable for all.
Why Join Us
We believe we all must make a choice every day individually and collectively to drive meaningful change through our words our deeds and our culture. Every day we want every employee to feel they belong to one General Motors team.
Benefits Overview
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Required Experience:
Senior IC
About Company
GM is home to Chevrolet, Buick, GMC & Cadillac and has been leading the auto industry for over a century. See how we create a vehicle for every drive.
