Senior Controls Engineer

Job Summary

The Senior Controls Engineer manages all controls aspects of existing and new machinery and equipment to meet business plan requirements.

Responsibilities

• Lead efforts regarding the application of machine code throughout the plant.
• Lead troubleshooting of controls issues on machinery and equipment.
• Lead development and implementation of new controls system required for new equipment and continuous improvement projects.
• Support new product introductions (phase-ins/phase-outs) and engineering/revision changes as it impacts controls systems on equipment within the plant.
• Track and maintain all PLC/Controls codes.
• Lead efforts to upgrade and improve PLC controls and operations.
• Lead bar code system implementation and maintenance throughout the plant.
• Lead MES and SQL Server Database implementation and maintenance of existing and new systems.
• Support process and machinery capability studies and equipment installations.
• Support validation of all new and modified processes.
• Participate when required in PFMEA and work instruction reviews.
• Ensure that equipment meets all applicable industry electrical standards.
• Identify and implement continuous improvement projects (e.g. cost reduction efficiency improvement).
• Lead controls specification development and review of electrical drawings for new machinery and equipment and modifications to existing machinery and equipment.
• Support weekend work and off-shift work when required.
• Support the production operator.
• Travel to equipment integrator sites when required.
• Maintain a safe and clean working environment.
• Adhere to federal and state regulations.
• Adhere to all company policies processes and procedures.
• Performs other duties as requested directed or assigned.
• Predictable and reliable attendance.

Position Qualifications

• Bachelors degree in electrical or controls engineering or equivalent experience.
• Minimum of five (5) years of control engineering experience in a manufacturing facility.
• Expert working knowledge of PLC HMIs relays contactors servos steppers low voltage circuits high voltage circuits torque drivers bar code systems database storage vision systems etc.
• Ability to effectively program the following types of software: Allen Bradley Ignition Keyence sensors/cameras SQL (plus) Fanuc robots AutoCAD Electric.
• Experience with quality management systems.
• Experience with bar code systems.
• Working knowledge with machine electrical cabinet layout and machine controls.
• Work as a team player.
• Experience with TS 16949 and ISO 14001.
• Computer skills including Microsoft Office.

Key Competencies

• Focuses on Quality: Drives work results with a quality focus on actions and results.
• Decision Making & Analysis:Makes sound decisions based upon a mixture of data-driven analysis expertise experience and judgment; collects relevant information seeking input from others and identifies connections and/or root causes of problems
• Continual Improvement: Displays a consistent orientation toward producing the highest quality products or services while keeping a focus on sustainability. Constantly looking for incremental improvements in work processes and results.
• Takes Initiative: Exhibits strong drive for results and success; conveys a sense of urgency and drives issues to closure; persists despite obstacles and opposition.
• Delivers Results: Achievement-oriented feeling a sense of urgency to reach goals on time if not before.
• Teamwork: Works cooperatively with others to accomplish team goals and organizational objectives.
• Communications: Exchanges thoughts feelings and information effectively.

Physical Requirements / Working Conditions

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform essential functions.

• Prolonged periods sitting at a desk and working on a computer in both an office and industrial environment.
• Prolonged periods sitting at a desk and working on a computer in both an office and industrial environment.
• Constantly operates a computer and other office equipment.
• Ability to adjust focus especially due to concentration on a computer screen.
• May need to lift and carry up to 30 pounds and/or position the body to reach items on the floor/below knee level or reach overhead.
• The person in this position needs to frequently move about in industrial environments.
• Works in a temperature-controlled office environment and in industrial environments where safety shoes and safety glasses are mandatory.
• The noise level in the work environment can be moderately loud.
• Works in an environment with high voltage electricity present on the mfg. lines which may require the use of personal protective equipment to protect the safety of the person.
• May be required to recognize small numbers letters symbols colors on prints and/or operate field instruments/equipment.
• May be required to travel to and navigate a variety of sites to fully understand material needs.
• Must be able to manipulate equipment for calibration and modification.
• Must be able to bend lift stretch stoop push pull stand and carry as needed to inspect service and operate machinery equipment and gauges.
• Visual acuity to read instructions operate machines and inspect parts produced.
• The noise level in the work environment can be moderately loud.
• The ability to respond quickly to sounds.
• The ability to see and respond to dangerous situations.
• The ability to wear personal protective gear correctly most of the day.

Why Join Us

American Battery Solutions (ABS) provides comprehensive 100% employer paid benefit plans to employees and their family competitive salary and retirement program. ABS employs a diverse and inclusive workforce.

Benefits Overview

• Paid time off includes 4 weeks 15 holidays and parental leave.
• 100% company-paid medical dental vision short-term disability long-term disability and life insurance.
• Flexible Spending Account (FSA) and Health Savings Account (HSA) offerings.
• Company provided 401K savings plan with immediately vested matching contributions to help you save for retirement.
• Voluntary benefits offerings.
• Tuition assistance.
• Employee Referral Program.
• Employee development and career growth opportunities.

About Us

American Battery Solutions Inc. (ABS) is a manufacturer of advanced batteries for commercial fleet and industrial on- and off-road vehicles. Located in the heart of the U.S. automotive region with facilities in Michigan and 2023 ABS was acquired by Komatsu a world leader in construction mining forestry and industrial heavy equipment in support of Komatsus 2050 carbon neutrality goal. ABS continues to operate as an independent entity serving Komatsu applications while continuing to expand and grow our core commercial fleet and industrial business.

As we have grown ABS has assembled a world-class team of dedicated and experienced engineers. This team is equipped with a deep understanding of high-voltage automotive-grade battery systems from concept development and prototyping to testing and validation to high-volume production. We pride ourselves on developing a diverse team of next generation battery experts.

The Location Springboro OH

American Battery Solutions Advanced Battery Manufacturing Center is located in beautiful and historic Springboro Ohio. Life in Springboro is all about the quality and character of our community and that is why Springboro continues to be a top-ten-rated City to live work play and raise a fact Springboro was rated #3 among the top 10 communities in greater Southwest essence Springboro appeals to everyone from young families to people looking for the perfect place to retire. Our great neighborhoods excellent schools safety services and amenities all contribute to Springboros exceptional quality of life. Springboro offers a variety of public programming that includes outdoor concerts festivals and fireworks. Our residents enjoy bike and walking trails an 18-hole public golf course a charming and vibrant historic district and 501 acres of parks.

AMERICAN BATTERY SOLUTIONS IS AN EQUAL OPPORTUNITY EMPLOYER.

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