Quality Technician
Grovetown, GA - USA
Job Summary
KSB is a leading supplier of pumps valves and related service. Our reliable high-efficiency products are used in applications wherever fluids need to be transported or shut off covering everything from building servicesindustry and water transport to waste water treatment power plant processes and mining. Founded in 1871 in Frankenthal Germany the company has a presence on all continents with its own sales and marketing organisations and manufacturing facilities. Around the globe more than 190 service centres and around 3500 service specialists are on hand to provide local inspection servicing maintenance and repair services under the KSB SupremeServ brand. Innovative technology that is the fruit of KSBs research and development activities forms the basis for the companys success.
People. Passion. Performance. It is these three success factors that make KSB the company it is today.
At KSB we recognise that it is people who actually make the difference the people we employ and the people we serve. This is why we are committed to equal rights and treatment worldwide and never lose sight of the aspects ecology and sustainability when manufacturing our products.
REPORTS TO: Manufacturing Process Quality Manager
DEPARTMENT: Quality
SHIFT: First
FLSA STATUS: Exempt
To perform in-process and final inspections of manufactured and purchased products and provide Quality support to foundry and machining operations. The Quality Technician is responsible for verifying product conformance to engineering dimensional material and customer requirements with a strong focus on dimensional inspection calibration precision measurement engineering drawing interpretation and the use of CMM and other metrology technologies. The applicant must be a self-starter capable of working independently and effectively with Quality Manufacturing and Engineering.
- Promotes Safety and Housekeeping as Job #1 at all times by following all safety requirements and identifying and reporting safety concerns.
- Performs in-process final and returned-product inspections of cast and machined components.
- Inspects castings for dimensional and visual conditions and identifies applicable foundry and machining defects.
- Supports first-piece part qualification and other required inspections to verify conformance to engineering and customer requirements.
- Evaluates and documents nonconforming material and assists Quality Manufacturing and Engineering with disposition and corrective action activities.
- Creates SAP Quality notifications and maintains applicable inspection and nonconformance records.
- Supports Manufacturing with inspection activities and troubleshooting of dimensional casting machining and other product quality concerns.
- Provides assistance with problem solving and root cause analysis related to product and process nonconformances.
- Other duties as assigned.
- Reads and interprets engineering drawings specifications tolerances and inspection requirements.
- Applies GD&T and appropriate measurement techniques when evaluating dimensional requirements.
- Performs dimensional inspections using micrometers calipers height gages bore gages indicators radius gages surface plates and other precision measurement equipment.
- Performs inspections using CMM portable CMM 3D metrology and other computer-based measurement systems as required.
- Supports CMM and metrology software operation inspection setup data collection analysis and dimensional reporting.
- Selects appropriate measurement methods and equipment based on drawing requirements tolerances part size and inspection needs.
- Prepares accurate dimensional inspection reports and communicates findings to Quality Manufacturing and Engineering.
- Assists Manufacturing Engineering and Quality with dimensional evaluations drawing reviews part qualification and measurement-related issues.
- Supports the implementation and continued development of new measurement technologies inspection equipment software and digital inspection methods.
- Performs and coordinates calibration and verification activities for inspection and measurement equipment in accordance with established procedures and schedules.
- Maintains accurate calibration records equipment identification status and traceability.
- Monitors calibration due dates and coordinates equipment availability to prevent overdue calibration.
- Evaluates calibration results and identifies out-of-tolerance or unacceptable equipment conditions for appropriate review and action.
- Assists with investigations involving inspection or measurement equipment found to be out of calibration.
- Maintains inspection equipment in proper working condition and coordinates repair replacement or verification as required.
- Supports improvements to calibration procedures equipment controls measurement methods and calibration systems.
- Performs visual inspection of cast products and evaluates surface conditions and casting discontinuities.
- Performs or supports liquid penetrant magnetic particle ultrasonic and other NDT/NDE inspections as qualified and required.
- Obtains or maintains applicable NDT/NDE certifications based on departmental and business needs.
- Supports inspection and evaluation of foundry-related quality concerns including dimensional conditions casting defects and process-related nonconformances.
- Works with Quality and Manufacturing personnel to identify recurring foundry or machining quality issues and support corrective actions.
- Maintains required NDT/NDE inspection and training records as applicable.
- Maintains accurate inspection calibration and Quality records in SAP and other applicable systems.
- Uses SAP Microsoft Excel Microsoft Word metrology software databases and other digital tools for inspection reporting documentation and data analysis.
- Reviews inspection and measurement data to identify trends recurring issues and opportunities for process improvement.
- Supports the implementation and continued development of Quality technology electronic inspection methods data collection and reporting tools.
- Participates in ISO 9001 activities internal audits corrective actions and continuous improvement initiatives.
- Assists in the development and revision of inspection methods calibration procedures work instructions and Quality documentation.
A four-year college degree associate degree technical degree trade school diploma or other relevant post-secondary education is preferred. Candidates without post-secondary education must have substantial directly related experience in dimensional inspection metrology calibration machining or Quality Control that demonstrates equivalent technical qualifications.
Experience with dimensional inspection and precision measurement equipment is required. Candidates must demonstrate strong engineering drawing interpretation and measurement skills. Experience in machining foundry operations or a related manufacturing environment is strongly preferred.
Experience with calibration systems CMM portable CMM 3D metrology or other computer-based inspection systems is preferred. Foundry inspection casting defect recognition NDT/NDE SAP or related Quality experience is also preferred.
Strong computer analytical and technology skills are required. Candidates must be comfortable working with quality and measurement data electronic inspection records reports and analytical tools and demonstrate the ability to learn and apply new inspection technologies and digital Quality systems.
Physical requirements include but are not limited to bending squatting lifting up to 70 lbs. climbing pushing pulling stretching standing and walking. Work is performed in foundry machining inspection and other manufacturing environments with exposure to heat noise dust machinery and moving equipment.
KSB Group is an equal opportunity employer that is committed to diversity and inclusion in the workplace. We prohibit discrimination and harassment of any kind based on race color sex religion sexual orientation national origin disability genetic information pregnancy or any other protected characteristic as outlined by federal state or local laws.
This policy applies to all employment practices within our organization including hiring recruiting promotion termination layoff recall leave of absence compensation benefits training and apprenticeship. KSB makes hiring decisions based solely on qualifications merit and business needs at the time.
We value employees who take the initiative and are committed to our company; Employees who take responsibility and for whom business success is the focus of their return we offer fair framework conditions for collective wages and pensions flexible working time models individual training opportunities and the best career prospects.
Required Experience:
IC
About Company
KSB is one of the world's leading manufacturers of pumps and valves and also offers a comprehensive range of service activities. The company's products and services are used in process engineering and building services, water and waste water management, and in the energy and mining s ... View more