Quality Assurance Engineer
Emigsville, PA - USA
Job Summary
We are looking for a Quality Assurance Engineer to join our team and play a key role in maintaining and improving our quality management system. This position is ideal for a quality professional who enjoys working hands-on in a manufacturing environment solving problems analyzing data and partnering with Engineering Production Maintenance and other teams to drive quality and continuous improvement.
The Quality Assurance Engineer will have a strong focus on IATF 16949 requirements and AIAG Core Tools including APQP PPAP FMEA MSA SPC and Control Plans. This role will support new and existing products and processes from development through validation and production while helping ensure we consistently meet customer and internal quality requirements.
What Youll Do
- Develop implement and maintain AIAG Core Tools documentation including Process Flow Diagrams Process FMEAs and Control Plans.
- Create coordinate and manage PPAP submissions and customer-required validations.
- Develop and maintain quality and manufacturing documentation including specifications inspection standards work instructions checklists forms visual aids and other controlled documents.
- Analyze product and process data and prepare customer Cpk and capability reports.
- Collect analyze and interpret quality and process data to identify trends and opportunities for improvement.
- Participate in APQP meetings and cross-functional product and process development activities.
- Support the development validation and optimization of manufacturing processes from initial concept through production approval.
- Partner with Engineering Production Quality Maintenance and other departments to ensure processes are capable of consistently producing quality products.
- Participate in continuous improvement corrective action and structured problem-solving activities.
- Provide technical support for quality material equipment and process-related issues.
- Assist with root-cause analysis and the implementation and verification of corrective and preventive actions.
- Participate in Corrective Action Teams and support the resolution of customer and internal quality issues.
- Support measurement system activities including MSA and Gage R&R studies.
- Conduct and/or support audits of manufacturing processes equipment documentation and quality requirements.
- Perform daily audits of the mechanical function and condition of manufacturing equipment in partnership with Engineering and other appropriate personnel.
- Communicate quality yield process and production issues to the appropriate departments and management.
- Serve as a technical resource and point of contact for quality-related questions and issues.
- Provide guidance to production employees regarding quality requirements specifications inspection methods and process controls.
- Train and support employees on quality procedures work instructions inspection requirements process controls and quality system requirements.
- Support ongoing quality education and training throughout the organization.
- Assist with resolving material maintenance technical and quality-related problems.
- Provide input for employee performance reviews as requested.
- Assist with coordinating departmental coverage and priorities when needed.
- Perform other duties and responsibilities as assigned.
- Bachelors degree in Engineering Quality Manufacturing or a related technical field or an equivalent combination of education and relevant work experience.
- Five (5) or more years of relevant experience preferred.
- Previous experience working in an IATF 16949-certified or IATF 16949-compliant manufacturing environment strongly preferred.
- Experience in automotive manufacturing or another highly regulated manufacturing environment preferred.
- Demonstrated experience with quality systems process improvement corrective action and quality engineering principles.
Knowledge Skills & Abilities
- Strong knowledge and practical experience with AIAG Core Tools including APQP PPAP FMEA MSA SPC and Control Plans.
- Experience with MSA SPC Gage R&R process capability studies and inspection data collection and analysis.
- Knowledge of IATF 16949 quality management system requirements and automotive manufacturing quality practices.
- Knowledge of structured problem-solving and corrective action methodologies including 8D 5-Why fishbone analysis and root-cause analysis.
- Ability to interpret customer drawings engineering specifications GD&T quality standards and technical requirements.
- Strong analytical and problem-solving skills with the ability to evaluate data and identify process and product trends.
- Strong communication interpersonal organizational and project management skills.
- Ability to communicate technical information effectively to both technical and non-technical personnel.
- Proficiency with Microsoft Office applications particularly Excel and Word.
- Experience with Minitab statistical analysis software AIAG Core Tools software and ERP systems preferred.
- Ability to work effectively in a fast-paced manufacturing environment and manage multiple priorities.
- Ability to work collaboratively across departments and build effective working relationships.
Why Join Us
At NCT youll have the opportunity to make a direct impact on product quality customer satisfaction and manufacturing performance. This is a hands-on role where your technical expertise problem-solving skills and ability to collaborate across departments will directly contribute to the success of our operations.
If youre a quality professional who enjoys solving problems improving processes working with data and making a measurable impact in manufacturing wed like to hear from you.
Apply today to join the NCT team!
Qualified individuals must be able to perform the essential functions of the position with or without reasonable accommodation. NCT is an Equal Opportunity Employer.
Required Experience:
IC
About Company
New Concept Technology delivers precision manufacturing, engineering support, and custom component solutions for automotive and industrial applications.