Process Engineer
Mingo Junction, OH - USA
Department:
Job Summary
Process Optimization: Identify production bottlenecks analyze process inefficiencies and implement cost-reduction initiatives to minimize scrap and slag.
Technical Troubleshooting: Provide day-to-day operational support and root cause analysis (RCA) for complex steelmaking units including Electric Arc Furnace (EAF) LMF VTD and Caster.
Data Analytics: Leverage statistical process control (SPC) techniques and production data to monitor system performance build reporting dashboards and deploy digital twin models.
Quality & Compliance: Partner with Quality Control to manage metallurgical specifications resolve internal quality deviations and investigate customer complaints.
Project Management: Lead and participate in capital improvement projects from design through completion including equipment upgrades and equipment commissioning.
Standardization: Develop refine and document Standard Operating Procedures (SOPs) and conduct training sessions for plant personnel.
Key Performance Indicators (KPIs) for Success
Production & Efficiency: Increase tons per hour improve yield and reduce energy consumption per ton produced.
Quality & Reliability: Lower scrap/rework rates improve First Pass Yield (FPY) and improve Process Capability Index (Cpk).
Safety & Environment: Maintain zero safety incidents and minimize hazardous waste/environmental excursions.
Required Experience:
IC
About Company
Portfolio of Melted and Manufactured carbon steel slabs, plates, LSAW pipe, and hot rolled coil for expanding markets, aligned with Buy America requirements.