Process Engineer 1st Shift

Process Engineer

Position Overview: We are seeking a hands-on and detail-oriented Process Engineer to join our dynamic manufacturing operations team. This role is critical in supporting yield improvement day-to-day production troubleshooting and new product introduction (NPI) within a fast-paced 24/7 high-volume production environment. You will work directly on 1st shift (7AM 3PM) to ensure optimal performance of processes effective support to production teams and smooth onboarding of new products.

This position is an excellent opportunity for engineers looking to make a significant impact in advanced manufacturing operations supporting blue-chip customers with world-class standards for quality and delivery.

The Process Engineer will be expected to work on-site five days a week in our Somerset NJ office.

Key Responsibilities:

• Provide real-time process support for production teams on the afternoon shift ensuring minimal downtime and swift issue resolution.
• Analyze and improve manufacturing yields identifying root causes of scrap rework and process variation through data-driven methods (e.g. SPC FMEA 5 Whys Fishbone).
• Lead or support new product introduction (NPI) activities including process validation work instruction development and ramp-up readiness.
• Collaborate with cross-functional teams (Quality Maintenance Operations) to drive continuous improvement initiatives focused on cost efficiency and throughput.
• Develop and maintain standard operating procedures process documentation and training materials for manufacturing staff.
• Support implementation of Lean manufacturing and Six Sigma techniques to reduce waste and improve process control.
• Monitor key performance indicators (KPIs) for yield cycle time downtime and quality with regular reporting and action planning.
• Participate in audits customer visits and internal reviews as a technical subject matter expert for assigned process areas.
• Ensure compliance with safety quality and regulatory standards applicable to manufacturing operations

Other Important Responsibilities:

• Consistently demonstrate the ability to prioritize tasks to ensure most critical processes impacting business results are being addressed.
• Thorough documentation of existing processes and new process development inclusive of progressive results specific equipment parameters and work instructions where appropriate.
• Other miscellaneous duties as assigned.

Qualifications:

• Bachelors degree in Manufacturing Mechanical Industrial or Chemical Engineering (or equivalent field).
• A minimum of 5 years (or more) of experience in a high-volume manufacturing environment (preferably supporting 24/7 operations).
• Proven experience in yield improvement root cause analysis and process troubleshooting.
• Familiarity with NPI processes including process validation and production readiness.
• Strong working knowledge of Lean Six Sigma SPC and other process control methodologies.
• Proficiency with data analysis tools (Excel Minitab JMP etc.) and manufacturing systems (MES ERP).
• Excellent communication and collaboration skills across shifts and cross-functional teams.
• Willingness to work on the afternoon shift (3 PM 11 PM) and occasionally support coverage across other shifts as needed.
• Experience in regulated manufacturing (e.g. automotive aerospace electronics or medical device).
• Six Sigma Green Belt or Lean certification.
• Hands-on experience with automation systems sensors or high-throughput equipment.

Physical requirements and work environment:

• Must be able to lift 20 lbs;
• Must be able to sustain office work for 8 hours per day including the following:
  • Sitting in an office chair
  • Typing
  • Reaching for the telephone
  • Standing at office equipment
  • Hearing for phone use
  • Sight for computer use
• Must be able to sustain factory work as needed including the following:
  • Standing at machinery
  • Reaching and pulling to operate machinery
  • Sight for machinery operation
  • Walking through shop
• Office environment is of moderate noise level.
• Shop noise levels are such that protective ear-coverings are recommended.

About CompoSecure CompoSecure a GPGI business (NYSE: GPGI) is the leading manufacturer of Premium Metal Payment Cards and also offers best-in-class Authentication and Digital Asset solutions. The Companys offerings combine elegance simplicity and security to deliver exceptional experiences and peace of mind enabling trust for millions of people around the globe. For more information please visit and .

We offer a comprehensive benefits package designed to support your health financial well-being and work-life balance including medical prescription dental and vision coverage; FSA/HSA options; company-paid life and disability insurance; 401(k) with company match; paid time off (PTO) and holidays; annual bonus opportunities; an employee assistance program (EAP); and opportunities for career growth and advancement.

Additional details will be provided during the hiring process.

CompoSecure is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race color religion sex or national origin. We are also an equal opportunity employer of individuals with disabilities and protected veterans.

Please note: CompoSecure does not accept unsolicited resumes from staffing agencies or third-party recruiters. Any unsolicited resumes sent to CompoSecure including to our employees will become the property of CompoSecure and may be used without any obligation to pay referral or placement fees. Any agency or recruiter seeking to work with CompoSecures Talent Acquisition Team should contact our team directly by sending an email to .

Required Experience:

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