Principal Volume Production Engineer

Key Responsibilities

• Lead the transfer and scale-up of the current Optical Fiber manufacturing process into a stable repeatable high-volume manufacturing line.
• Define manufacturing flows equipment and tooling needs critical process parameters controls and acceptance criteria.
• Commission debug and qualify production equipment tooling fixtures and processes through pilot and ramp builds.
• Improve yield throughput cycle time process capability scrap and manufacturing cost using data-driven methods.
• Lead root-cause investigations and implement sustainable corrective and preventive actions.
• Partner with R&D Product Engineering Quality and Operations on manufacturability process qualification and product readiness.
• Develop SOPs control plans work instructions troubleshooting guides and training for production personnel.
• Manage scale-up schedules technical risks suppliers performance metrics and communication with site leadership.

Experience and Qualifications

• Bachelors degree in Materials Science Mechanical Chemical Ceramic Manufacturing Engineering or a related field; an advanced degree is preferred.
• 10 years of product process or manufacturing engineering experience in a complex production environment.
• Proven experience with manufacturing-line start-up process transfer equipment commissioning qualification and high-volume ramp.
• Experience in fiber optics coating jacketing precision materials processing or similar manufacturing; direct fiber-draw experience is preferred.
• Strong capability in DOE SPC process capability root-cause analysis Lean/Six Sigma and measurable yield capacity quality or cost improvement.

• Support the scale-up of Fiber production processes ensuring smooth transition from R&D to full-scale manufacturing.
• Collaborate with cross-functional teams to optimize equipment performance and enhance overall productivity.
• Provide technical guidance and training to personnel at all levels fostering a culture of continuous improvement.
• Identify and implement process improvements to enhance efficiency quality and cost-effectiveness.
• Conduct thorough root cause analysis for any production issues implementing effective solutions.
• Ensure compliance with relevant industry standards and regulations maintaining a safe and secure work environment.
• Stay updated with the latest advancements in Fiber production technology driving innovation within the department.
• Lead and mentor a team of engineers fostering a collaborative and inclusive work culture.
• Prepare comprehensive reports and documentation providing transparent updates on scale-up progress.

• A Bachelors degree in Engineering or a related field is required with a Masters degree preferred.
• Minimum 8 years of experience in a similar role with a proven track record of successful scale-up projects.
• In-depth knowledge of Fiber production processes and equipment along with a strong understanding of industry standards.
• Excellent leadership and communication skills with the ability to mentor and motivate a diverse team.
• Strong problem-solving and analytical skills with a proactive approach to identifying and resolving issues.
• Proficiency in using relevant software and tools for process optimization and data analysis.
• Ability to work independently and manage multiple projects simultaneously ensuring timely delivery.
• Willingness to adapt and learn new technologies staying updated with industry trends.
• Excellent organizational skills and attention to detail with a focus on accuracy and quality.
• A collaborative mindset with a track record of successful cross-functional teamwork.