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Mfg Process Engineer Cylinders (Windsor, ON)

Ford Motor


Job Location:

Dearborn, MI - USA

Yearly Salary: USD 74300 - 124500
Posted: 3 October 2026 (23 hours ago)
Application Deadline: 31 December 2026
Vacancies: 1 Vacancy

Department:

Manufacturing

Job Summary

Description

We made history and now we work to transform the future for our customers our communities and our families. Youll see your work on the road every day helping people move freely and pursue their dreams. At Ford you can build more than vehicles. Come build what matters.


As part of our Manufacturing team youll help build the world-class state-of-the-art smart vehicles were known our plants around the world were constantly developing new technologies and processes to further increase our efficiency. Youll get the satisfaction of making great products people use and love.

In this position...

The Powertrain Manufacturing Engineering organization plans and implements new powertrain programs at component this role you will support the development and launch of machining processes for engine cylinder blocks and cylinder heads at Ford manufacturing facilities.

You will work with Product Development Purchasing equipment and tooling suppliers plant teams and program organizations to translate product requirements into capable production-ready machining processes. The position provides the opportunity to influence product and process decisions early in the program and support the launch of technologies that enable Fords current and future propulsion products.

This role requires strong knowledge of machining process development project management problem solving and cross-functional collaboration. Travel to supplier and plant locations including extended assignments may be required during equipment build installation commissioning and launch activities.



Responsibilities

What youll do...

  • Develop and optimize high-volume machining processes for cylinder blocks and cylinder heads.
  • Evaluate product designs for manufacturability process capability tooling and production feasibility.
  • Partner with Product Development to improve quality labor efficiency tooling cost and facility requirements.
  • Develop and maintain process sheets cycle information equipment specifications and line layouts.
  • Define requirements for fixtures cutting tools gauges automation inspection material handling and error-proofing.
  • Manage schedules for equipment and tooling design procurement build installation and launch.
  • Evaluate supplier bids and support equipment and tooling procurement.
  • Lead supplier buyoffs equipment installation start-up commissioning run-at-rate and production readiness.
  • Identify and resolve machining product tooling quality and launch issues.
  • Apply PFMEA failure-mode avoidance Lean Manufacturing Six Sigma and error-proofing methods.
  • Support process validation capability studies control plans quality improvements and corrective actions.
  • Coordinate dimensional functional and leak-test requirements.
  • Document lessons learned and implement preventive actions for future programs.
  • Communicate project status timing cost quality risks and launch readiness to stakeholders.
  • Collaborate with Product Development suppliers Purchasing Logistics New Model Programs and plant teams.
  • Regular daily travel to our Windsor Engine Plant (Windsor ON)


Qualifications

Youll have...

  • Bachelors degree in Engineering (Mechanical Industrial or Electrical preferred) and/or equivalent years experience (5)
  • Knowledge of high-volume machining processes preferably for cylinder blocks and cylinder heads.
  • Understanding of machining operations cutting tools fixtures gauging and process capability.
  • Ability to evaluate product designs for manufacturability and production feasibility.
  • Strong project management problem-solving communication and teamwork skills.
  • Ability to work independently and manage multiple priorities under timing constraints.
  • Proficiency with Microsoft Excel PowerPoint and 3D CAD review tools such as Teamcenter VisMockup or CATIA.
  • Knowledge of PFMEA failure-mode avoidance Lean Manufacturing and Six Sigma.
  • Willingness to travel including extended assignments.

Even better you may have...

  • Experience in automotive manufacturing engine component manufacturing or cylinder block and cylinder head machining.
  • Experience with milling drilling boring tapping honing washing deburring leak testing or inspection processes.
  • Experience with machining equipment fixtures cutting tools automation gauging CMMs or error-proofing.
  • Knowledge of GD&T statistical process control capability studies and control charts.
  • Familiarity with Ford manufacturing systems including AVBOM WERS GSPAS/APT Teamcenter E2KS AIM and CPARS.

You may not check every box or your experience may look a little different from what weve outlined but if you think you can bring value to Ford Motor Company we encourage you to apply!

As an established global company we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe or keep you close to home Will your career be a deep dive into what you love or a series of new teams and new skills Will you be a leader a changemaker a technical expert a culture builderor all of the above No matter what you choose we offer a work life that works for you including:
Immediate medical dental vision and prescription drug coverage
Flexible family care days paid parental leave new parent ramp-up programs subsidized back-up child care and more
Family building benefits including adoption and surrogacy expense reimbursement fertility treatments and more
Vehicle discount program for employees and family members and management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
A generous schedule of paid holidays including the week between Christmas and New Years Day
Paid time off and the option to purchase additional vacation time.

This position is a salary grade 6 and ranges from $74300-$124500.

This position is a salary grade 7 and ranges from $86600-$144900.

This position is a salary grade 8 and ranges from $99100-$166200.


Final determination of salary grade will be based on candidates skills and experience and base salary will be set within the applicable range according to job scope responsibility and competitive market value.


For more information on salary and benefits click here: sponsorship is available for this position.

Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.

We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race religion color age sex national origin sexual orientation gender identity disability status or protected veteran the United States if you need a reasonable accommodation for the online application process due to a disability please call 1-.

This position is hybrid with a requirement to be onsite four or more days per week.

#GME

#LI-Hybrid

#LI-MH5




Required Experience:

IC


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