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Mechanical Design Engineer


Job Location:

Beaver Falls, PA - USA

Monthly Salary: Not provided by the employer
Posted: 4 October 2026 (20 hours ago)
Application Deadline: 1 January 2027
Vacancies: 1 Vacancy

Job Summary

Kenson Plastics- Mechanical Design Engineer (Hands-On / Prototyping)

Location: New Brighton PA

Position Type: Full-Time

Job Summary

Are you tired of being stuck at a desk all day or does the idea of that as your career path just not excite you Kenson Plastics is looking for an entry-level or early-career Mechanical Design Engineer who wants to be hands-on at our R&D facility in New Brighton this dynamic role you will design prototype and iterate mechanical components tooling and molds and actively validate machine and test your designs on state-of-the-art 3-axis and 5-axis CNC machining centers.

Enjoy a healthy mix of engineering office work and an active manufacturing floor with real opportunities for upward mobility into engineering or business leadership.

Key Responsibilities
  • 3D Modeling Programming: Utilize CAD/CAM software to independently design parts assemblies molds and advanced tool paths.

  • Mold Tooling Engineering: Engineer molds and tooling determining material requirements (aluminum blocks composite tooling boards) and optimum blank sizes.

  • Fixture Fabrication: Design and physically build custom machining and assembly fixtures to streamline production.

  • Process Optimization: Develop efficient machining programs incorporating well-thought-out tooling feeds speeds and shop-floor feedback.

  • Quality Metrology: Inspect finished parts using precision measurement tools to verify complete adherence to customer specifications.

  • Continuous Improvement: Proactively evaluate manufacturing processes for design efficiencies cycle-time reductions and quality enhancements.

  • Technical Documentation: Generate clear setup sheets engineering drawings and revision-controlled design packages.

  • Shop Safety Organization: Maintain a safe clean work environment and take direct ownership of tooling organization.

Qualifications & Requirements
  • Education: Bachelor of Science in Mechanical Engineering (BSME) or a related technical degree graduates with strong project or internship backgrounds are encouraged to apply.

  • Technical Skills: Proficiency in 3D CAD platforms (e.g. SolidWorks Creo Fusion 360) and a solid foundation in CAM or CNC manufacturing principles required.

  • Communication & Math: Strong technical writing and verbal skills for cross-functional collaboration alongside advanced mathematical and geometric reasoning for tolerance stack-ups and print evaluations required.

  • Physical Demands: Regular use of hands for prototyping and computer work; ability to stand walk the production floor and occasionally lift up to 50 lbs (molds and fixtures).

Ready to bring your designs to life on the shop floor Apply today!


Required Experience:

Junior IC


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