Manufacturing Process Engineer
Carlisle, OH - USA
Job Summary
Founded in 1981 Amtech Systems is a publicly traded company (Nasdaq: ASYS) supplying essential equipment services and consumables to the semiconductor industry. Our Semiconductor Fabrications Solutions (SFS) business provides consumables parts and services for power semiconductor and mature node semiconductor OEMS. Our Thermal Process Solutions (TPS) business provides equipment and services for semiconductor advanced packaging applications electronic assembly and power semiconductor packaging. The company manufactures products in several factories in the US and China and serves global customers.
Job Summary: Reporting to the Plant Manager the Manufacturing Process Engineer is responsible for developing optimizing and sustaining manufacturing processes to improve efficiency quality and cost performance. This role serves as the liaison between customer engineering requirements and the production floor translating customer specifications into manufacturable processes and supporting accurate cost estimation for quoting. The Manufacturing Process Engineer partners closely with production maintenance quality and engineering teams to troubleshoot issues reduce waste improve process capability and drive continuous improvement across machine operations and production workflows.
Essential Duties and Responsibilities:
Process Development & Optimization
Design implement and improve manufacturing processes to increase efficiency throughput and yield
Analyze production workflows to eliminate waste and improve cycle times
Develop and maintain standard work instructions PFMEA (Process Failure Modes & Effects Analysis) and control plans
Support new product introductions (NPI) with scalable repeatable and well-controlled processes
Conduct Design of Experiments (DOE) and process capability studies to optimize process performance and stability
Production Support & Troubleshooting
Provide hands-on support to production teams to resolve process and equipment issues
Perform root cause analysis and implement corrective and preventive actions (CAPA)
Monitor process performance and improve yield scrap and efficiency
Collaborate with maintenance to resolve equipment-related issues impacting production
Machine & Equipment Optimization
Evaluate and improve machine performance reliability and capability
Support equipment selection installation validation and commissioning
Develop and maintain process parameters to ensure consistent operation within defined limits
Drive improvements in Overall Equipment Effectiveness (OEE)
Continuous Improvement
Lead Lean Manufacturing and Six Sigma initiatives to improve productivity and reduce costs
Facilitate Kaizen events and structured improvement projects
Identify and implement automation opportunities where applicable
Track and report improvements in key metrics
Quality & Compliance
Partner with quality teams to ensure processes meet product specifications and compliance standards
Develop and implement process controls including SPC (Statistical Process Control) PFMEA and control plans
Perform Measurement System Analysis (MSA) including Gage R&R studies to ensure accuracy and reliability of measurement systems
Conduct process capability analysis (Cp Cpk) and drive continuous quality improvement
Support internal and external audits and maintain compliance with quality systems (e.g. ISO)
Drive defect reduction and sustainable corrective actions
Safety & Ergonomics
Ensure manufacturing processes incorporate safety and ergonomic best practices to minimize risk of injury and improve operator efficiency
Identify and mitigate process-related safety risks including ergonomics machine guarding and material handling
Partner with EHS and operations teams to support safe work environments and continuous safety improvement initiatives
Support implementation of safety standards procedures and training related to process changes.
Cross-Functional Collaboration
Work closely with production quality maintenance supply chain and engineering teams
Act as the technical bridge between customer requirements and manufacturing execution
Support training of operators and supervisors on new processes and equipment
Provide technical documentation and guidance to ensure consistent execution.
Qualifications:
Required Education & Experience:
Bachelors degree in Engineering (Mechanical Industrial Manufacturing or related field)
37 years of experience in manufacturing or process engineering
Hands-on experience supporting production and machine operations
Strong problem-solving and analytical skills
Experience with process improvement methodologies (Lean Six Sigma)
Preferred
Experience in high-volume or regulated manufacturing environments
Six Sigma Green Belt or higher certification
Experience with automation or robotics
Familiarity with ERP/MRP systems
Experience with data analysis tools SPC and statistical methods (DOE capability studies Gage R&R)
Skills & Competencies:
Process improvement and optimization
Root cause analysis and problem-solving
Statistical analysis and data-driven decision making
Technical aptitude with manufacturing equipment
Quality systems and process control expertise
Cross-functional collaboration
Attention to detail and execution focus
Safety and ergonomics awareness
Other duties may be assigned to support the overall business. Amtech Systems has the right to revise and update this job description at any time.
Required Experience:
IC
About Company
Amtech Systems, Inc. is a leading, global manufacturer of essential equipment and consumables used in the semiconductor and automotive industries.