Manufacturing Engineer Automated Assembly
Buffalo Grove, IL - USA
Job Summary
PURPOSE:
The Manufacturing Engineer - Automated Assembly is responsible for optimizing and sustaining automated high-throughput assembly processes. This role focuses on maximizing equipment efficiency yield and product quality while supporting continuous improvement initiatives in a fast-paced production environment.
PRINCIPLE ACCOUNTABILITIES/DUTIES:
- Optimize cycle time throughput and Overall Equipment Effectiveness (OEE).
- Perform line balancing time studies and capacity analysis.
- Develop preventive maintenance strategies in collaboration with maintenance teams.
- Troubleshoot mechanical electrical and process-related issues to minimize downtime.
- Implement process controls (SPC poka-yoke error-proofing).
- Lead root cause analysis (RCA) for defects and implement corrective/preventive actions.
- Support PFMEA control plans and validation (IQ/OQ/PQ).
- Drive Lean Manufacturing and Six Sigma initiatives.
- Reduce waste scrap and cycle inefficiencies.
- Lead Kaizen events and cost-reduction projects.
- Develop process documentation work instructions and training materials.
- Support pilot builds and production ramp-up.
- Analyze production data to identify trends and improvement opportunities.
- Monitor KPIs such as yield uptime cycle time and scrap rates.
- Implement digital manufacturing tools and MES integration where applicable.
- Work with Quality Maintenance Supply Chain and Production teams.
- Interface with external suppliers and equipment integrators.
QUALIFICATIONS:
- Bachelors degree in Mechanical Engineering Manufacturing Engineering Industrial Engineering or related field.
- 7 years of manufacturing industry experience in high-speed automated assembly e.g. SMT medical devices (ideal) electronics automotive defense/aerospace pharmaceutical or consumer products).
- Hands-on experience with automation systems (Vision / Cognex) robotics and PLC-controlled equipment.
- Strong knowledge of Lean Manufacturing Six Sigma (Green Belt preferred).
- Experience with PFMEA control plans and validation methods.
- Familiarity with servo motion control and sensors.
- Must have experience troubleshooting and fixing mechanical systems e.g. gear boxes PLCs etc. ; Fixing system-related issues (e.g. line PC shut-downs etc.).
- Experience reading schematics and drawings a must.
- Proficiency in CAD tools and manufacturing analysis software.
- Strong analytical and problem-solving skills.
- Ability to work in a fast-paced high-volume production environment.
- Effective communication (verbal and written) interpersonal / cross-functional collaboration and organizational skills all required.
WORK ENVIRONMENT:
- Clean Room Manufacturing Environment
- High-volume manufacturing floor with automated assembly lines
- Exposure to fast-moving machinery and robotics
- May require occasional travel for equipment sourcing or vendor support
What youll receive for the great work you provide:
- Full range of medical dental and vision plans
- Life Insurance
- Short-term and Long-term Disability
- Matching 401(k) Contributions
- Vacation and Paid Sick Time
- Tuition Reimbursement
Application Deadline:
Applications for this job position will be accepted for at least five days following the job posting start date below and continuing until the end date below or until the position is filled. This posting may close sooner due to application volume.
Job Posting Start DateJob Posting End DateThe base pay range for this position is provided below. The final base rate offered will be determined using job-related non-discriminatory criteria including but not limited to experience qualifications geographic location education external market data and internal equity.
$99900.00 USD - $137400.00 USDAnnualIs Sponsorship Available
NoFlex is an Equal Opportunity Employer and employment selection decisions are based on merit qualifications and abilities. We do not discriminate based on: age race religion color sex national origin marital status sexual orientation gender identity veteran status disability pregnancy status or any other status protected by law. Were happy to provide reasonable accommodations to those with a disability for assistance in the application process. Please email and well discuss your specific situation and next steps (NOTE: this email does not accept or consider resumes or applications. This is only for disability assistance. To be considered for a position at Flex you must complete the application process first).Required Experience:
IC