Lead Generator Winder

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The Lead Generator Rotor Winder is responsible for performing and leading generator rotor winding rewinding repair refurbishment and assembly activities for industrial generators and rotating electrical equipment. This role serves as the lead technician for rotor winding operations providing technical guidance coordinating daily work assignments ensuring quality standards are met and supporting the development of winding personnel. The Lead Rotor Winder works closely with production engineering quality and management teams to ensure projects are completed safely efficiently and according to customer specifications.

• Perform rotor winding rewinding insulation replacement and repair activities on generator rotors.
• Interpret engineering drawings winding diagrams specifications and repair procedures.
• Install conductors insulation systems retaining components wedges and associated hardware.
• Perform dimensional inspections and verify winding accuracy throughout the repair process.
• Conduct electrical testing including resistance continuity insulation resistance and other diagnostic tests.
• Troubleshoot and resolve winding-related issues and defects.

• Lead daily rotor winding activities and coordinate workflow among winding technicians.
• Provide technical guidance and hands-on support to team members.
• Train and mentor new employees apprentices and less experienced winders.
• Assist supervisors with job planning labor estimates and project scheduling.
• Monitor work quality and ensure adherence to company and customer standards.

• Ensure all work complies with quality procedures engineering requirements and customer specifications.
• Participate in root cause analysis and corrective action initiatives.
• Identify opportunities for process improvements increased efficiency and reduced rework.
• Maintain accurate documentation of repairs inspections and test results.

• Promote and maintain a strong safety culture.
• Follow all company safety policies procedures and lockout/tagout requirements.
• Ensure proper use of PPE and safe work practices within the winding area.
• Report unsafe conditions and participate in safety improvement initiatives.

• High school diploma or GED.
• Minimum of 10 years of generator rotor winding motor winding or related rotating equipment experience.
• demonstrated experience leading projects or mentoring technicians.
• Ability to read and interpret blueprints technical drawings and electrical schematics.
• Strong understanding of rotor winding techniques insulation systems and repair processes.
• Proficiency in the use of electrical testing equipment and precision measuring tools.

• Technical degree or vocational certification in Electrical Technology Industrial Maintenance or related field.
• Experience with large industrial generators turbine generators or power generation equipment.
• Knowledge of rotor balancing and generator testing procedures.
• Previous leadership or team lead experience in a manufacturing or repair environment.

• Advanced knowledge of generator rotor construction and winding methods.
• Strong mechanical and electrical troubleshooting skills.
• Effective leadership and team-building abilities.
• Excellent attention to detail and commitment to quality workmanship.
• Strong communication and organizational skills.
• Ability to prioritize workload and meet production deadlines.
• Commitment to continuous improvement and operational excellence.

• Ability to lift up to 50 pounds.
• Ability to stand bend kneel and reach for extended periods.
• Manual dexterity required for detailed winding and assembly work.
• Ability to work in industrial manufacturing and repair environments.

• 15 days of paid time off and 12 company-paid holidays

• 401k plan with a 6% match

• Comprehensive health plan including medical dental vision Life short-term & long-term disability

• Motivating wellness program

• Employee Assistance Program

• Paid paternal leave

• Gym re-imbursement

Sulzer is an equal opportunity employer. We believe in the strength of a diverse workforce and are committed to offering an inclusive work environment.

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