Controls Engineer – PLC Automation

Position Overview

We are seeking a Controls Engineer Vehicle Wash Systems to support the design programming commissioning and troubleshooting of automated vehicle wash equipment. This role blends PLC-based controls engineering with strong mechanical system understanding including pumps conveyors spray assemblies and drive mechanisms.

The ideal candidate is hands-on technically versatile and comfortable working across electrical mechanical and software systems in both office and field environments.

Key Responsibilities

• Design program modify and troubleshoot PLC and HMI systems for automated vehicle wash equipment
• Support system projects from engineering design through installation and commissioning
• Perform field troubleshooting and startup support including occasional overnight travel to customer sites
• Diagnose system issues with a strong focus on mechanical root-cause analysis as well as controls/electrical logic
• Create and update AutoCAD drawings including mechanical layouts schematics wiring diagrams and control documentation
• Interpret mechanical and electrical prints to ensure proper system integration and operation
• Collaborate with project managers to align designs with technical requirements budget and timelines
• Support continuous improvement initiatives focused on reliability maintainability and system performance
• Assist with BOM development technical quotes and equipment upgrade recommendations
• Provide technical input for sales engineering and jobsite evaluations when required

Required Qualifications

• 35 years of experience in industrial automation controls engineering or electro-mechanical equipment environments
• Strong mechanical aptitude with hands-on troubleshooting of pumps conveyors spray systems or similar equipment
• Proven experience with PLC programming and industrial controls troubleshooting
• Experience with HMI development modification and debugging
• Ability to read and interpret mechanical drawings electrical schematics and wiring diagrams
• Proficiency in AutoCAD (or similar CAD tools) for mechanical and electrical documentation
• Experience supporting equipment commissioning field service or on-site startup activities
• Strong analytical and problem-solving skills in complex systems

Preferred Experience

• Allen-Bradley Siemens or Mitsubishi PLC platforms
• OEM machinery material handling packaging manufacturing automation or fluid handling systems
• Vehicle wash systems or similar wash/rinse automation equipment
• Experience working across engineering service and field operations teams

Additional Information

• Full-time on-site role based in Cary Illinois
• Candidates ideally located within commuting distance of Cary IL or the surrounding Northwest Chicago suburbs
• Occasional travel required for customer site support and system startups
• Hands-on role involving both office engineering work and field service support

Travel: 20% (occasional overnight field support approx. once per month)